|For Immediate Release:||For More Information Contact:
National Sales & Marketing Manager
Turnkey Ultrasonic Workcell Handles Door-Size Parts
Automated work cells with the capacity to handle
automotive door-size assemblies, and built with open guarding so the
welding process remains visible, are just a few of the many features
of the new work cells from Dukane. An ergonomical one-touch cycle
initiator retracts the slide tray and pneumatic clamps accurately
position the parts to be joined yielding higher quality welds.
Retro-reflective part-in-place sensors ensure all door clips are in
place and light curtains protect the operator during welding. A
single smart ultrasonic generator with a Multi-Point Controller (MPC)
provides independent control for all five probes and monitors the
time, energy and amplitude of each weld. The generator also provides
bad part notification to guarantee good parts.
The five Dukane thrusters are mounted on a solid structural bridge to ensure precise weld placement by eliminating walking and any side deflection of the horn at the weld boss. Remote activation, easy access and independent angular adjustment of each thruster guarantees axial alignment perpendicular to the weld plane. Each thruster incorporates a hydraulic speed control to match its down speed to the melt velocity of the plastic thereby yielding the highest possible weld strength. Manual control of each thruster makes setup quick and easy. The work cell can also be adapted for spin welding, thermal presses or a combination of spin, thermal and ultrasonic processes.
Dukane offers a full range of ultrasonic, vibration, spin and hot plate welders, thermal presses, probes, tooling and software for both OEM and the commercial plastic assembly markets. Dukane is an ISO 9001:2000 certified manufacturer with 24/7 Service. For more information on Dukane's 15kHz Ultrasonic Assembly System, and their complete line of plastic assembly solutions, contact Jason Barton, National Sales and Marketing Manager. He can be reached at (630) 797-4902 or visit their web site www.dukane.com/us.