2900 Dukane Drive
St. Charles, Illinois 60174 USA
Phone: (630) 797-4900
Fax (630) 797-4949

For Immediate Release:

View in pdf format

For More Information Contact:
Jason Barton
National Sales & Marketing Manager
(630) 797-4902

New Two Position Assembly Station

Dukane's Two Position Assembly Station for Plastic Assembly can be used for heat staking, spin welding or ultrasonic assemblies. In our two-position assembly system we are using a standard Dukane 220 narrow profile press and DPC IV plus generator and iQ Explorer software (as shown in the photo below). The machine can handle larger plastic assemblies 12 x 6 x 8 inches and has a rotary two position pneumatic reciprocating table allowing the operator to load the machine while welding.

Features include lexan guarding with lockable doors, casters with leveling feet, dust enclosure for generators, light curtain and vertically sliding pneumatic door. The assembly station also has a push button interface and PLC control or an optional HMI  touch screen interface. A fault light has two distinct functions; it shows weld processes such as good part, bad part and automated machine motion error.

The work cell has a heavy duty welded steel base with a 1” thick blanchard round top which insures robust mounting and support for welding components on a rotary table.

Acoustic sound foam can be added for noise abatement. Other features include optical cycle start switch and multiple press system capability and lockable disconnect switch and air shut off. Standard voltage is 240 vac. Single phase with other voltages optional.

Dukane offers a full range of ultrasonic, vibration, spin and hot plate welders, thermal presses, probes, tooling and software for both OEM and the commercial plastic assembly markets. Dukane is an ISO 9001:2000 certified manufacturer with 24/7 Service. For more information on Dukane's 15kHz Ultrasonic Assembly System, and their complete line of plastic assembly solutions, contact Jason Barton, National Sales and Marketing Manager. He can be reached at (630) 797-4902 or visit their web site