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Application Notes

Appl Note 502: iQ LS Series Generator/Power Supply - Automation Interface ULTRASONIC WELDING

Appl Note 503: Guidelines: Cutting Food Products with Ultrasonic Blade Horns ULTRASONIC WELDING

Appl Note 504: Ultrasonic Acoustic Stack Mounting Guidelines ULTRASONIC WELDING

Appl Note 505: Frequency Lock and Hold Operation Guidelines ULTRASONIC WELDING

Appl Note 506: Trigger by Power in Dukane iQ Series Systems ULTRASONIC WELDING

Appl Note 507: iQ ES Series Ultrasonic Press System - Automation Interface ULTRASONIC WELDING

Appl Note 508: iQ AL Series Generator/Power Supply - Automation Interface ULTRASONIC WELDING

Appl Note 509: Melt-Detect™ in Dukane iQ Series Servo Systems ULTRASONIC WELDING

Appl Note 510: Importance of Balanced Vibration Welding Tools VIBRATION WELDING

Appl Note 511: Placing Dukane Generators in Active Seismic Regions ULTRASONIC WELDING

Appl Note 512: Dukane Stack Scan Feature in iQ Systems ULTRASONIC WELDING

Appl Note 513: Frequency Tracking in iQ Systems ULTRASONIC WELDING

Appl Note 514: iQ Auto-Plus Automation Interface Guidelines ULTRASONIC WELDING

Appl Note 515: iQ Series i220 Automation Interface Guidelines ULTRASONIC WELDING

Appl Note 516: Updating the Generator Firmware Using the iQ Flash Application ULTRASONIC WELDING

Appl Note 517: iQ Series ES Q Series Automation Interface Guidelines ULTRASONIC WELDING

Appl Note 518: Security (Password Protection) ULTRASONIC WELDING

Appl Note 520: Power Regulation ULTRASONIC WELDING

Appl Note 521: Best Installation Practices for iQ Auto Plus ULTRASONIC WELDING

Appl Note 522: Installation Guidelines for Dukane Probes Used in Automation ULTRASONIC WELDING

Appl Note 523: Amplitude Segmentation ULTRASONIC WELDING

Appl Note 524: AC Line Requirements for Dukane Ultrasonic Welders ULTRASONIC WELDING

Appl Note 525: iQ AIM Series Automation Interface Guidelines ULTRASONIC WELDING

Appl Note 526: iQ Ultrasonic Generators - Industrial Networking Guidelines ULTRASONIC WELDING

Appl Note 527: iQ Explorer II Data Analysis ULTRASONIC WELDING

Appl Note 528: Programming Distance Feature in AiM and Auto Plus Generators ULTRASONIC WELDING

Appl Note 529: Overload Conditions ULTRASONIC WELDING

AppNote 530: iQ ES Series Servo - Benefits of using the Weld Method Force Change ULTRASONIC WELDING

AppNote 531: iQ ES Series Servo - Force Change and Force Rate Weld Methods ULTRASONIC WELDING

App Note 532: Operating a Dukane Thruster from a PLC ULTRASONIC WELDING

App Note 533: Infinity Servo Automation Interface Guidelines ULTRASONIC WELDING

App Note 534: P220 Pneumatic Automation Interface Guidelines ULTRASONIC WELDING

Brochures

Assembly Solutions Brochure (PDF) ULTRASONIC WELDING

Ultrasonic Film & Fabric Applications (PDF) ULTRASONIC WELDING

iQ Series Servo Ultrasonic Press Systems (PDF) ULTRASONIC WELDING

New NRG Laser Welding System LASER WELDING

Medical Solutions (PDF) PLASTIC WELDING

Dukane Patented MPC Multi-Probe Control (PDF) ULTRASONIC WELDING

Ultrasonic Packaging Assembly (PDF) ULTRASONIC WELDING

Ultrasonic Welders Brochure (PDF) ULTRASONIC WELDING

Vibration Welding Brochure (PDF) VIBRATION WELDING

Vibration Welding Brochure (Spanish) (PDF) VIBRATION WELDING

Ultrasonic Food Processing (PDF) ULTRASONIC FOOD PROCESSING

Certifications

CSA test certificate provided by TUV for Dukane iQ Ultrasonic Generator/Power Supplies (PDF) ULTRASONIC WELDING

UL & CSA Certificate Dukane Transducers and related Components (PDF) ULTRASONIC WELDING

ISO9001 Registration Certificate (PDF) ALL

UL test certificate provided by TUV for Dukane iQ Ultrasonic Generator/Power Supplies (PDF) ULTRASONIC WELDING

Conflict Mineral Statement ALL

Data Sheets

Infinity with Melt-Match © ULTRASONIC WELDING

P220 Ultrasonic Welder ULTRASONIC WELDING

iQ Series Aim Power Supply ULTRASONIC WELDING

iQ Series Servo Ultrasonic Press System (PDF) ULTRASONIC WELDING

iQ Series i220 Ultrasonic Integrated Press System (PDF) ULTRASONIC WELDING

iQ Series ES Ultrasonic Press System (PDF) ULTRASONIC WELDING

iQ Series iQ Auto-Plus MPC (PDF) ULTRASONIC WELDING

iQ Auto-Plus Ultrasonic Power Supply (PDF) ULTRASONIC WELDING

Dukane Patented MPC Multi-Probe Control (PDF) ULTRASONIC WELDING

iQ Series AL-E Ultrasonic Power Supply (PDF) ULTRASONIC WELDING

iQ Series HP-E Ultrasonic Hand Held System (PDF) ULTRASONIC WELDING

iQ Explorer User-Interface Features (PDF) ULTRASONIC WELDING

Ultrasonic Food Processing - Benefits and Equipment (PDF) ULTRASONIC WELDING

15 kHz - 70 kHz Machine Mounted Probes (PDF) ULTRASONIC WELDING

20 kHz Sealed Transducer (PDF) ULTRASONIC WELDING

UFF-1 Sonic Slitter (PDF) ULTRASONIC WELDING

UFF-2 40 kHz mini-slitter (PDF) ULTRASONIC WELDING

Corrugated Plastic Welders (PDF) ULTRASONIC WELDING

Hot Gas, Infrared, & Hot Plate Welding Servo Solution - TH3-2040 (PDF) HOT PLATE WELDING

ServoWeld Plus Spin Welder (PDF) SPIN WELDING

LFVW 6970 Low Frequency Vibration Welder (PDF) VIBRATION WELDING

VW 6000 - Vibration Welder (PDF) VIBRATION WELDING

VWB4300 - Vibration Welder( PDF) VIBRATION WELDING

VWB4500 - Vibration Welder (PDF) VIBRATION WELDING

VWB4700 - Vibration Welder (PDF) VIBRATION WELDING

VWB4700LPT - Vibration Welder (PDF) VIBRATION WELDING

VWB4900 - Vibration Welder (PDF) VIBRATION WELDING

VW5300 - Vibration Welder (PDF) VIBRATION WELDING

VW5500 - Vibration Welder (PDF) VIBRATION WELDING

VW5700 - Vibration Welder (PDF) VIBRATION WELDING

VW5700LPT - Vibration Welder (PDF) VIBRATION WELDING

VW5900 - Vibration Welder (PDF) VIBRATION WELDING

VW5960LPT - Vibration Welder (PDF) VIBRATION WELDING

Design Guides

Guide to Ultrasonic Plastic Assembly (PDF) ULTRASONIC WELDING

Spin Shear with Flash Trap (PDF) SPIN WELDING

Spin Shear (PDF) SPIN WELDING

Spin Tongue and Groove Shear (PDF) SPIN WELDING

Spin Tongue & Groove with Flash Trap (PDF) SPIN WELDING

Staking Configuration Dome (PDF) ULTRASONIC WELDING

Staking Configuration Flat (PDF) ULTRASONIC WELDING

Staking Configuration Hollow Boss (PDF) ULTRASONIC WELDING

Staking Configuration Knurl (PDF) ULTRASONIC WELDING

Staking Configuration Low Profile Hollow Boss (PDF) ULTRASONIC WELDING

Staking Configuration Low Profile Rosette (PDF) ULTRASONIC WELDING

Staking Configuration Standard Profile Rosette (PDF) ULTRASONIC WELDING

Ultrasonic Tongue and Groove Round Energy Director (PDF) ULTRASONIC WELDING

Ultrasonic Energy Director Joint ULTRASONIC WELDING

Ultrasonic Shear Joint Variation (PDF) ULTRASONIC WELDING

Ultrasonic Shear Joint (PDF) ULTRASONIC WELDING

Ultrasonic Step Energy Director Joint Variation (PDF) ULTRASONIC WELDING

Ultrasonic Step Energy Director Joint (PDF) ULTRASONIC WELDING

Ultrasonic Tongue and Groove Energy Directory Joint (PDF) ULTRASONIC WELDING

Ultrasonic Tongue and Groove Shear Joint - Double (PDF) ULTRASONIC WELDING

Ultrasonic Tongue and Groove Shear Joint - Single (PDF) ULTRASONIC WELDING

Ultrasonic Step Round Energy Director Joint (PDF) ULTRASONIC WELDING

Ultrasonic Round Energy Director Joint (PDF) ULTRASONIC WELDING

Ultrasonic Shear Joint, Flash Out ULTRASONIC WELDING

Ultrasonic Step Round Energy Director Variation ULTRASONIC WELDING

Vibration Butt Joint (PDF) VIBRATION WELDING

Vibration Butt Joint with External Flash Trap (PDF) VIBRATION WELDING

Vibration Butt Joint with Flash Traps (PDF) VIBRATION WELDING

Vibration Butt Joint with Flash Traps for Tail Lamp (PDF) VIBRATION WELDING

Vibration Rib Joint (PDF) VIBRATION WELDING

Process Comparison Chart (PDF) PLASTIC WELDING GENERAL

Spin Welding Troubleshooting Guide (PDF) SPIN WELDING

Stack Amplitude and Thermoplastic Reference Guide (PDF) ULTRASONIC WELDING

Thermoplastic Compatibility Guide (PDF) PLASTIC WELDING GENERAL

Ultrasonic Metal Welding Material Compatibility Guide (PDF) ARCHIVE

Ultrasonic Probes/Stacks - Understanding and caring for the heart of your ultrasonic system (PDF) ULTRASONIC WELDING

Effects of Ultrasonics on Health (PDF) ULTRASONIC WELDING

Understanding Dynamic Trigger force settings on a pneumatic ultrasonic press syste (PDF) ULTRASONIC WELDING

Ultrasonic Processing of Fabric and Film (PDF) ULTRASONIC WELDING

Drawings & Layouts

Click to view Spin Welding SPIN WELDING

Click to view Infrared Welding-Hot Plate Welding INFRARED WELDING-HOT PLATE WELDING

Click to view Ultrasonic Welding ULTRASONIC WELDING

Click to view Vibration Welding VIBRATION WELDING

Forms

Spin Welder Setup Sheet - Dual Servo (PDF) ARCHIVE

Spin Welder Setup Sheet - Servo (PDF) SPIN WELDING

Press Setup Sheet (PDF) ULTRASONIC WELDING

Service Information Form (PDF) PLASTIC WELDING GENERAL

Ultrasonics - Authorization to build tooling (PDF) ULTRASONIC WELDING

Training Registration Form (PDF) PLASTIC WELDING GENERAL

Manuals

iQ Series Ultrasonic Power Supply - Auto-Plus MPC ULTRASONIC WELDING

iQ Series Ultrasonic Power Supply - Aim - Color Front Panel ULTRASONIC WELDING

iQ Series Ultrasonic Power Supply - Aim - Blank Front Panel ULTRASONIC WELDING

Infinity Quick Start Guide ULTRASONIC WELDING

iQ Series Ultrasonic Power Supply AL - Plus (PDF) ARCHIVE

iQ Explorer II (PDF) ULTRASONIC WELDING

iQ Series ES Ultrasonic Press System - Press/Thruster Manual (PDF) ULTRASONIC WELDING

iQ Series ES Pneumatic Press - Ultrasonic Power Supply ULTRASONIC WELDING

iQ Series LS Ultrasonic Generator/Power Supply - Automation-Control User Manual (PDF) ULTRASONIC WELDING

iQ Auto Series Ultrasonic Generator/Power Supply User Manual (PDF) ULTRASONIC WELDING

iQ Series LS Ultrasonic Generator/Power Supply - Time & Energy Control User Manual (PDF) ULTRASONIC WELDING

iQ Series Ultrasonic Generator/Power Supply Auto-Plus (PDF) ULTRASONIC WELDING

iQ Series HP Ultrasonic Hand Held Systems User Manual (PDF) ARCHIVE

Linear Vibration Welder 6000 Series VIBRATION WELDING

Linear Vibration Welder 5000 Series VIBRATION WELDING

Linear Vibration Welder VWB-4300/4500/4700/4900 (PDF) VIBRATION WELDING

iQ Explorer User's Manual (PDF) ARCHIVE

iQ AL Series Ultrasonic Generator/Power Supply User Manual (PDF) ARCHIVE

iQ Series Ultrasonic Generator/Power Supply LS-E (PDF) ULTRASONIC WELDING

iQ Series Anti-Rotation Ring Kit (PDF) ULTRASONIC WELDING

iQ Series Ultrasonic Integrated Press System i220 (PDF) ULTRASONIC WELDING

iQ Series HP-E Hand Probe Systems User Manual (PDF) ULTRASONIC WELDING

iQ Series Ultrasonic Power Supply AL-E (PDF) ULTRASONIC WELDING

iQ Series Ultrasonic Press System LE ULTRASONIC WELDING

ServoWeld Plus Spin Welder (PDF) SPIN WELDING

MPC-E Multi-Point Controller ULTRASONIC WELDING

iQ Explorer 3 Quick Start Guide ULTRASONIC WELDING

TH3 - Thermal Hybrid Welder HOT PLATE WELDING

White Papers

Tool Life Comparison between Servo and Pneumatic Ultrasonic Welders for cutting Polylactic Acid ULTRASONIC WELDING

A Case for Round Energy Director (PDF) ULTRASONIC WELDING

Aesthetic Assembly - The Art to Attractive Bonding (PDF) ULTRASONIC WELDING

Comparison of Servo-Driven Ultrasonic welder to Standard Pneumatic Ultrasonic welder (PDF) ULTRASONIC WELDING

Generating Ultrasonically Welded Parts with Improved Strength and Reliability for Critical Applications in Medical Device Manufacturing (PDF) ULTRASONIC WELDING

Process considerations to achieve optimum weld strengths of Wood Plastics Composites using advanced Vibration Welding technology (PDF) VIBRATION WELDING

Videos

6- Axis Robotic Ultrasonic Plastic Welder ULTRASONIC WELDING

Custom Ultrasonic Welding Unit ULTRASONIC WELDING

Handheld Ultrasonic Welding With the iPosition System ULTRASONIC WELDING

iQ Series EZ Ultrasonic Stapler ULTRASONIC WELDING

iQ Series Servo Controlled Ultrasonic Welding System ULTRASONIC WELDING

Servo Ultrasonic Welding ISTeP (Industrial Standard Test Part) ULTRASONIC WELDING

Servo-Control X-Y Positioning System for Plastics Assembly ULTRASONIC WELDING

Demonstrating Ultrasonic Cut and Seal of Filter Media to Rigid Plastic ULTRASONIC CUTTING AND SEALING

iQ Series EZ Ultrasonic Stapler ULTRASONIC CUTTING AND SEALING

Narrow Gauge Slitting ULTRASONIC CUTTING AND SEALING

Precision Ultrasonic Cutting Demonstration ULTRASONIC CUTTING AND SEALING

Rotary Ultrasonic Welding ULTRASONIC CUTTING AND SEALING

Ultrasonic Cutting & Sealing of Woven & Non-woven Textiles ULTRASONIC CUTTING AND SEALING

Ultrasonic Cutting on a Multi-Axis CNC Machine ULTRASONIC CUTTING AND SEALING

Ultrasonic Plunge Bonding of Non Wovens ULTRASONIC CUTTING AND SEALING

Ultrasonic Rotary Drum Bonding ULTRASONIC CUTTING AND SEALING

Ultrasonic Sealing of Valve Bags ULTRASONIC CUTTING AND SEALING

Ultrasonic Slitting ULTRASONIC CUTTING AND SEALING

Ultrasonic Traversing ULTRASONIC CUTTING AND SEALING

Using an Ultrasonic Knife to Cut Carbon Fiber ULTRASONIC CUTTING AND SEALING

Laser Welding Work Cell to join Clear to Clear Plastic LASER WELDING

Vibration Welder 5000 Series VIBRATION WELDING

Vibration Welder Quick Tool Change System VIBRATION WELDING

Vibration Welding Concept VIBRATION WELDING

Rotary Infrared Welding System with Dual Heating Station INFRARED WELDING

Archives

iQ Series LS-E Ultrasonic Generator/Power Supply (PDF) ULTRASONIC WELDING

iQ Series EZ Ultrasonic Stapler (PDF) ULTRASONIC WELDING

iQ Series LS Ultrasonic Power Supplies for Automation (PDF) ULTRASONIC WELDING

iQ Series LE Ultrasonic Press System (PDF) ULTRASONIC WELDING

Standard Sound enclosure (PDF) ULTRASONIC WELDING

iQ Series Ultrasonic Automation Ready Power Supply ULTRASONIC WELDING

30/40 kHz Model 340 Press System ULTRASONIC WELDING

20/15kHz Model 215 Plastic Assembly System - Datasheet ULTRASONIC WELDING

20 kHz Model 220 Plastic Assembly System - Datasheet ULTRASONIC WELDING

40 kHz Model 405 remote thruster system - Datasheet ULTRASONIC WELDING

40 kHz Model 410 plastics assembly system - Datasheet ULTRASONIC WELDING

EZ-Welder - Datasheet ULTRASONIC WELDING

SRT-300 Rotary Parts Handling - Datasheet ULTRASONIC WELDING

SRT-50 Rotary Parts Handling - Datasheet ULTRASONIC WELDING

DPC I Dynamic Process Controller - Datasheet ULTRASONIC WELDING

DPC II Dynamic Process Controller - Datasheet ULTRASONIC WELDING

DPC III Dynamic Process Controller - Datasheet ULTRASONIC WELDING

DPC II Plus Dynamic Process Controller - Datasheet ULTRASONIC WELDING

DPC IV Plus Dynamic Process Controller - Datasheet ULTRASONIC WELDING

DDSM 20/40 Ultrasonic Sewing Machine - Datasheet ULTRASONIC WELDING

DLSM 360-20 Sewing and Lace Machine for Ultrasonic fabric & film slitting and sealing - Datasheet ULTRASONIC WELDING

Spin Welder - Dual Servo - SVT012VR-SVT032VR-SVT043VR - Datasheet SPIN WELDING

Spin Welder - Servo - SVTO32R-SVTO42R - Datasheet SPIN WELDING

Spin Welder - SVB031-SVB051 - Datasheet SPIN WELDING

VWB3500 - Vibration Welder - Datasheet VIBRATION WELDING

VWB3700 - Vibration Welder - Datasheet VIBRATION WELDING

Horizontal Platen Welder Model HHB1223P - Datasheet HOT PLATE WELDING

Appl Note 100: J20 Operational Control Connector ULTRASONIC WELDING

Appl Note 101: Operational Control Input ULTRASONIC WELDING

Appl Note 102: Isolated Voltage Operate Unit ULTRASONIC WELDING

Appl Note 103: Status Driver Output ULTRASONIC WELDING

Appl Note 104: Model 110-2837 Status Relay Output ULTRASONIC WELDING

Appl Note 105: Selectable Soft-Start Ramp Time for 20 kHz Ultrasonic System ULTRASONIC WELDING

Appl Note 106: Selectable Soft-Start Ramp Time for 40 kHz Ultrasonic System ULTRASONIC WELDING

Appl Note 107: Ultrasonic Power Measurement ULTRASONIC WELDING

Appl Note 108: Operating Frequency Measurement ULTRASONIC WELDING

Appl Note 109: Model 110-2814 Isolated Remote Power Control ULTRASONIC WELDING

Appl Note 110: DPC I - System I/O ULTRASONIC WELDING

Appl Note 200: DPC 2 & 2 Plus - System Inputs ULTRASONIC WELDING

Appl Note 201: DPC 2 & 2 Plus - Emergency Stop and Cycle Activation (J902) ULTRASONIC WELDING

Appl Note 203: DPC 2 & 2 Plus - Patented MPC (Multi-Point Control) ULTRASONIC WELDING

Appl Note 300: DPC 3 - System I/O (J801) ULTRASONIC WELDING

Tech Note 300: DPC 4 Plus iPC Setup ULTRASONIC WELDING

Appl Note 301: DPC 3 - Emergency Stop and Cycle Activation (J902 & J802) ULTRASONIC WELDING

Appl Note 400: DPC 4 & 4 Plus - System I/O (J602) ULTRASONIC WELDING

Appl Note 403: DPC 4 & 4 Plus - Advanced I/O (J901 & P902) ULTRASONIC WELDING

Appl Note 501: DPC 4 Plus - iQ Explorer Setup ULTRASONIC WELDING

15kHz Press System Manual (2.1 MB) ULTRASONIC WELDING

DPC I Manual (18.9 MB) ULTRASONIC WELDING

DPC II Plus Manual (8.6 MB) ULTRASONIC WELDING

DPC III Manual (21.7 MB) ULTRASONIC WELDING

DPC IV Plus Manual (5.40 MB) ULTRASONIC WELDING

iPC v1.71 Manual (8.6 MB) ULTRASONIC WELDING

Horizontal Platen Welder - HHB1229P (PDF) HOT PLATE WELDING

Spin Welder Manual (7.4 MB) SPIN WELDING

Servo / Z-axis Pneumatic Spin Welder Manual (30.4 MB) SPIN WELDING

Dual Servo Spin Welder Manual (9.3 MB) SPIN WELDING

Vibe Welder 3000 Series Manual (16 MB) VIBRATION WELDING

Thermal Press Manual (13.7 MB) THERMAL/HEAT STAKING

Model 220/340 Press/Thruster System Manual (2.1 MB) ULTRASONIC WELDING

Dukane Corporate Headquarters

·

2900 Dukane Drive, St. Charles, IL 60174

·

·

ussales@dukane.com