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The 4 Pillars of Laser Polymer Welding using 1 micron Laser

October 18, 2019

Mastering the 4 pillars of Laser Polymer Welding using 1 micron Laser will provide an excellent foundation for you to design-in the technology. Pillar #1 – IR (Infrared) Transparent Upper Layer The first layer of material that the laser beam encounters (the IR Transparent Layer) must allow a certain portion of the laser energy to…

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Infared Imaging Inspection to Test Weld Joints and Integrity of Laser Welded Plastic Parts

October 12, 2019

Infrared Imaging Systems: Test weld joints, bonding integrity with IR imaging. Infrared Imaging system works hand in hand with Dukane’s Laser Welding systems. They provide machine vision inspection through a standalone inspection unit or placed in an assembly line. With the fairly recent adoption of laser plastic welding as a technique for joining plastic components, the need…

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What is Melt-Match®?

September 26, 2019

A patented plastic welding process to repeatably detect melt transition from solid to molten state, then accurately controlling the melt flow of a thermoplastic material during the weld and transitioning from the molten to solid state. Melt-Match® is known in the plastic industry to improve all the phases of the welding process with servo-driven control…

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Benefits of Composite Horns Ultrasonic Welding

August 30, 2019

Ideally, in ultrasonic welding the area where the horn contacts the part should be as close to the part joint as possible. However, at times, odd-shaped and sized parts prevent a half-wave horn from contacting the part where needed or developing sufficient amplitude to weld the application. In these situations, the answer is to use…

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Quick Tips and Tricks Vibration Welding Process

July 18, 2019

Welding Tricks Improve your Vibration Welding Process with these Quick Tricks and Tips: Get consistent weld quality with Weld by Distance mode, the only closed-loop welding method. Even if the weld force, amplitude, or the surface area of weld changes due to inconsistent part molding or design gap, the machine welds by the same distance.…

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Emerging Technologies: An Introduction to Particulate Free Welding

June 10, 2019

Eliminate particulate from your welding process and produce cleaner plastic parts with stronger welds and better aesthetics by using technologies designed to heat plastic parts and create a molecular bond between two pieces without generating any particles during the process. What do you get? Stronger welds by using contact less and targeted heat sources to…

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Key Advantages of Vibration Welding

May 2, 2019

Clean, fast, well suited for joining large parts, and the ability to produce high-quality joints without fasteners or adhesives are few of the many benefits that make vibration welding a popular joining method for manufacturers producing plastic parts for automotive, appliances, home improvement, and several other industries. Flexibility to join a variety of plastic parts:…

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Medical Device Manufacturer Boosts Efficiency with Servo Ultrasonic Welding

January 29, 2019

Dukane, a leader in ultrasonic welding equipment manufacturer, help a Medical Device company specialized in developing optimized solutions for organ, tissue and cell preservation and perfusion to support life-saving transplantations, is utilizing a servo ultrasonic welding system to assemble tiny caps on disposable sensors. These polycarbonate disposable sensors monitor pH and gas in the artificial…

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Reconditioning the Ultrasonic "Stack" Quick Reference Guide

October 2, 2018

The ultrasonic “stack” is made up of three components: the transducer, booster and ultrasonic horn. The quality of the mating surfaces between these three units will have a major impact on the operating efficiency of your ultrasonic welding equipment. If they are not flat, if they become corroded or they make poor contact, they become…

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Dukane's ISTeP New member of Eastman Tritan™ Medical Toolkit

February 26, 2018

Dukane ISTeP (Industrial Standard Test Part), a two-piece cylindrical part designed to test various characteristics of different resins and plastic welding processes, is the new addition to the Eastman Tritan™ Medical Toolkit. Each application in the Medical Toolkit demonstrates key attributes Tritan™ offers in the medical device and packaging markets. Complex medical devices often require…

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