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VW 6000 Series with Melt-Match®

Smallest Footprint

Provides the largest welding table in the industry with the smallest footprint, 25% smaller than current models.

Repeatable process and consistent results

Melt-Match® technology provides repeatable process and consistent results by precisely controlling all phases of the welding process.

Accurate Control

Melt-Match® parameters control the welding process “in motion” with real time velocity control. Weld velocity can be programmed in 5 independent segments to match the melt flow rate of the material.

Avoid weld joints deformation and cold welds

Melt-Detect™ feature resumes motion once the plastic material has started to melt. By using Melt-Detect™ a user can avoid weld joints deformation and cold welds during the welding process, get uniform melt, and a hermetic seal.

Instant Validation of Good Part

More meaningful data is obtained for instant validation of a good part. It reduces manufacturing cost with improved first pass yield and user can easily replicate a proven welding process from one system on additional VW 6000 series systems with 100% electric control and no pneumatics to adjust.

VW 6000 Series with Melt-Match
VW 6000 Series with Melt-Match
VW 6000 Series with Melt-Match
VW 6000 Series with Melt-Match
VW 6000 Series with Melt-Match
VW 6000 Series with Melt-Match

Overview

VW6000 Series is Industry 4.0 ready providing remote connectivity for faster diagnosis, data acquisition, and service via most prevalent industrial communication protocols. VW6000 series is equipped with Dukane’s proprietary and easy to use HMI software to deliver the most efficient process control by providing real time graphing of amplitude, force, and collapse distance, with additional data to control, monitor, diagnose, and evaluate the welding process. The HMI software can store up to 200 Weld Setups/Recipes for continued success of different parts or manage parts from different vendors. On tool controls assure parts are present, held in place, and reduce manual errors, all VW6000 series welders will be able to be programed for multiple valves, part presence sensors and tool IDs. Dukane is committed to making the VW6000 Series easy to deploy worldwide and offers this new welder in multiple languages (English, Spanish, German, Japanese, Chinese, French, and Czech)

Key Features

  • VW6000 Series is available in different table sizes and tooling weight consideration to effectively weld a wide range of parts
  • By incorporating all servo driven controls VW6000 eliminates hydraulic power unit
  • Four continuously supported rails with eight reciprocating bearings to eliminate table chattering, improve table alignment, and eradicate unwanted machine resonance
  • Large mechanical mass of the linear vibration head coupled with the solid welded tubular steel frame construction eliminates machine failure due to vibration process
  • One of the quietest machines in the industry, reducing operator fatigue
  • Optional automatic load/unload station, indexing part conveyors, adjustable safety switches and quick tool changing cart makes it more operator friendly
  • Ensure quality parts with 100% Part Trace-ability
  • 15” color industrial touch screen
  • Up to 200 Weld Setups/Recipes
  • Part history data stored by dates
  • Remote connectivity for faster diagnosis and service
  • Standard programming for up to 6 pneumatic valves, expandable up-to 10 as an option
  • Part presence sensors - up-to 6, expandable up-to 10 as an option
  • Real time graphing of amplitude, force, & distance
  • New Dynamic Hold function to better control melt flow and improve weld strength
  • Tool ID Programming for Quick Change between tools
  • Vacuum options for improved part placement
  • Part parameter monitoring with programmable limits
  • Multilingual (English, Spanish, German, Japanese, Chinese, French, and Czech)
  • Automatic Frequency Tuning with “Q Factor” patented technology
  • Weld by Time, Distance, Velocity, or Force Control

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