OptibonderTM with Active Force Control

Easy to Integrate

Compact design with the smallest footprint, making it an efficient addition. Whether for existing or new enclosures, it is well-suited for panel mounting. The system's adaptability is further amplified by offering flexibility through various input voltage options.

Sustainable Solution

Take a sustainable step towards minimizing your carbon footprint with our innovative solution. OptibonderTM is designed to operate with significantly less energy consumption compared to traditional adhesive dispensing systems and outdated ultrasonic systems.

Easy to Operate

Offers automated setup and operation, ensuring efficiency and ease of use. The intuitive graphical user interface (GUI) design enhances the overall user experience. Additionally, seamless integration with production machinery is achieved through Dukane's iQ LinQ™, further optimizing operational cohesion.

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DESCRIPTION

HIGH SPEED, PRECISION ULTRASONIC BONDING FOR NONWOVEN APPLICATIONS.

The Optibonder™ delivers industry leading bond quality by pairing a precision servo actuator with Dukane’s proprietary Active Force Control (AFC).

Dukane’s iQLinQ™ software delivers complete control of the bonding process. 

  • Easy parameter setup
  • Real-time data reporting of all mechanical and electrical data
  • Industry leading control of Frequency, Amplitude, Force, and Position. 

Downloads

Optibonder

Technical Specifications

  • STANDARD SONOTRODE/HORN WIDTH 100MM, 152 MM, 161 MM, 175 MM, 200 MM
  • FORCE CAPABILITY - MAXIMUM FORCE: 4,000 NEWTONS - OPTICAL POSITION ENCODER RESOLUTION: .1μ (MICRON
  • COMMUNICATION PROTOCOLS - STANDARD: ETHERNET/IP - OPTIONAL: PROFINET, POWERLINK, ETHERCA
  • GENERATOR POWER LEVELS (4000W, 5000W) COMMUNICATION PROTOCOLS - STANDARD: ETHERNET/IP
  • FREQUENCY (20KHZ)
  • INPUT POWER GENERATOR & CONTROL POWER (380-500 VAC 3-PHASE, 100-240 VAC SINGLE PHASE, 50HZ/60HZ) (AUXILLARY - 24 VDC)
  • PLC DATA FEEDBACK RATE: 1 MS iQ AiM™ GENERATOR FEEDBACK RATE : 0.5 MS