Single-Step, High-Power Welding with Servo Precision
Patented SynQro™ Quadro™ combines synchronized dual-sonotrode technology with servo-controlled motion to deliver powerful, repeatable welds in a single operation. Engineered for demanding EV battery and electrical applications, it helps manufacturers achieve consistent weld quality while supporting automated production environments.
Stronger, More Uniform Weld Quality
SynQro™ applies ultrasonic energy from two synchronized sonotrodes to create uniform welds from both sides of the assembly. Quadro™ scrub motion technology directs molten material into the weld interface, producing stronger, smoother, and more consistent welds for improved electrical and mechanical performance.
Reduced Particulates and Extended Tool Life
Controlled energy delivery minimizes unintended friction, helping reduce particulate generation during welding. An integrated vacuum system removes particulates from the weld area, while optimized sonotrode design and welding dynamics help extend tooling life and improve long-term production reliability.
Advanced Process Monitoring and Traceability
Powered by Dukane’s proprietary iQ Explorer™ 3 software, SynQro™ Quadro™ provides centralized weld data collection, real-time process monitoring, and comprehensive traceability. Manufacturers gain greater process visibility, faster identification of deviations, and enhanced support for quality validation and production control.