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iQ Pneumatic Ultrasonic Welder

Ease of Use

Easy-to-use front panel position indicators with universal icons instantly show settings of position and bottom stop, and optional slow speed, pre-trigger, and end-of-weld switches.The Generator Interface incorporates a true color, 5” WVGA LCD screen, with 800 x 480 pixel resolution, and it is backlit by LEDs. Menu navigation keys are consistent with the entire iQ generator product line. Additionally Quick program soft keys border the screen and enhance intuitive menu navigation while maintaining the entire screen’s usefulness.

Multi-level password options eliminate unauthorized changes to weld program

100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades or requirements. Includes digital frequency synthesis. Welder setup parameters are all digitally controlled and can be calibrated to meet FDA and ISO requirements.

Fast and Accurate Data Collection

Industry leading data acquisition rate speed of 0.5 ms due to advanced multi-core architecture. Increased weld accuracy and repeatability..

Replicate Proven Welding Processes

Easily replicate a proven welding process from one Infinity system to another with the 100% digital all-electric control. No adjustments to pneumatics are needed.

Flexibility and Reliability

Welder provides multiple welding modes (Weld by time, energy, distance, position, peak power and ground detect) and comes in various frequencies (15, 20, 30, 35, 40, 50 kHz) which make it flexible and reliable to be used for different types of applications in different industries. Dual pressure increases clamp force to improve melt during the weld cycle, or to provide tighter assembly during the hold cycle.

Overview

The most technologically advanced ultrasonic welding control features available today are found in Dukane’s iQ ES series equipment. Our patented, 100% digitally controlled generator and ultra-rigid press provide superior accuracy and repeatability. The 5” LCD and unique quick stroke menu navigation keys makes Dukane’s welder easy to program and operate. A 15” color touch screen industrial PC with Dukane’s proprietary iQ Explorer II GUI can be added to the system to provide even easier access, data storage, password protection including 21 CFR part 11, and remote monitoring.

Key Features

  • Welder setup parameters are all digitally controlled and can be calibrated to meet FDA and ISO requirements
  • Multi-level password options eliminate unauthorized changes to weld program, assuring part quality and consistency
  • Industry leading data acquisition rate speed of 0.5 ms due to advanced multi-core architecture. Increased weld accuracy and repeatability
  • 100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades or requirements. Includes digital frequency synthesis
  • Ultrasonic overload protection, with status indicator for ease of troubleshooting. The overload power limit is based on true RMS power output level
  • Line voltage regulation compensates for line fluctuations assuring consistent amplitude
  • Temperature drift compensation allows for seamless acoustic stack operation, and automatically compensates for acoustic stack temperature changes
  • Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical and acoustic components for superior performance, reliability and extended life
  • Linear ramp soft-start algorithm allows the acoustic stack to be brought to operating amplitude smoothly, minimizing start-up surges and abnormal stress to the stack and power supply
  • Load regulation provides constant ultrasound amplitude automatically regardless of the power draw. The ultrasonic output amplitude level is held to within 1 %, to provide weld process consistency and reduced weld cycle times
  • Flow through cooling tunnel with a matched high performance heat sink and thermostatically controlled fan reduces thermal gradients, minimizes dirt infiltration and increases component life
  • Highest power density per unit of volume. Most power in the smallest package at highest duty cycle. Low and high profile configurations available
  • RS232 serial configuration port is used for field software upgrades, troubleshooting and advanced hardware setup with optional PC based iQ configurator.
  • Advanced I/O is standard with 25-pin output, and 15-pin input, user configurable from the utility menu
  • Unique patented modular hardware design incorporates motherboard/interconnect of internal components. Reduces internal cabling while increasing reliability and performance
  • Rear panel expansion slot is available to allow for custom configurations for OEM and cost effective designed solutions
  • Compact, single-rail linear ball slide assembly system offers accurate positioning, stable movement, and friction free travel