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iQ Series Hand Held Ultrasonic Welding Systems

Ergonomic and light weight hand probes to reduce operator fatigue

The hand held welder has a soft grip and lightweight operator friendly hand probes. Lightweight unit with integrated handle makes the unit portable for plant mobility. Audible end of cycle notification alerts operator cycle is complete.

Well suited for multiple applications with multiple welding modes

Weld by Time, Weld by Energy, and manual weld modes with ability to set up process limits makes this unit suitable for various applications across different industries.

Reliable Digital Control

100% digital controls of all power supply functions and parameters. Digi-Trac tuning automatically tracks the resonant frequency digitally. It adjusts the output frequency to match the hand held welder. This is done for every weld cycle and eliminates the need to manually tune the generator.

Consistent Weld Quality

Patented Trigger By Power™ in combination with weld by energy mode provides consistency between operators. Real time in cycle menu displays frequency, power, and time.

Ease of Use

High-resolution multicolor LCD with a multilingual menu for quick and easy programming. Provides eight programmable welding setups. From the menu operator can select to see latch on fault with a visual and audible alarm.

iQ Series Hand Held System
iQ Series Hand Held System
iQ Series Hand Held System


The HP and PG series hand probes feature an ergonomic soft grip design with attachments for use on counterbalance devices. A robust resonant mount is designed for trouble-free operation. Fittings for air-cooling come standard on all units. iQ HP-E hand probe systems are perfect for manual spot welding, staking, cutting and inserting applications. The iQ series HP-E generators come standard with both time and energy control. The display is a high-resolution graphic multicolor LCD with large easy-to-read text. One-touch hot keys along with a multilingual menu make programming and operation virtually effortless. Built-in circuit protection and visual fault status readouts ensure reliability even in the toughest work environments. The compact size and built-in handle allow for portability.

Key Features

  • Amplitude adjustment in 1% increments from 100% to 20%
  • Ultrasonic overload protection, with fault indication for ease of troubleshooting. The overload power limit is based on true RMS power output level
  • Patented pulse-width modulation design delivers power more efficiently with substantially less stress on electrical components for superior performance, reliability, and extended life
  • Linear ramp soft-start algorithm allows the acoustic stack to be brought to operating amplitude smoothly, minimizing start-up surges and abnormal stress to the stack and power supply
  • Line voltage regulation compensates for line fluctuations assuring consistent amplitude
  • Load regulation provides constant ultrasound amplitude automatically regardless of power draw. The ultrasonic output amplitude level is held to within 1% to provide weld process consistency
  • Highest power density per unit volume. Most power in the smallest package at highest duty cycle
  • Time, energy and manual weld modes with process limits
  • Trigger by Power patented feature for greater weld consistency
  • 0.5 ms sampling rate, fastest in the industry