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iQ Servo Cut and Seal

Clean, accurate, and consistent results with servo driven single step ultrasonic cut and seal process

iQ Servo Controlled Ultrasonic welding system provides single step cut and seal process to various film, fabric, and nonwoven materials. Ultrasonic eliminates material fraying and provides clean finish.

Ease of application setup

100% digital control of all power supply functions and parameters allows for unique configurations. Programmable home position for reduced cycle time and setup optimization. Top-of-stroke limit switch for applications in automation control.

Accuracy and repeatability with servo controlled ultrasonic welder

All-electric true servo technology eliminates the variability associated with pneumatic press components resulting in improved process repeatability and accuracy.

Reduces Tooling Damages with servo controlled process

Precise control of ultrasonic stack velocity, force and location provides a more optimized and robust process and reduces tooling wear and tear during the cut and seal process.

Robust design for eliminating deflection

Ultra-Rigid support provides reduced deflection for superior weld consistency. Column crank and gas strut assist ensures easy setup. Column can be locked to eliminate unauthorized adjustments.

iQ Servo Cut & Seal System
iQ Servo Cut & Seal System
iQ Servo Cut & Seal System
iQ Servo Cut & Seal System


Dukane servo controlled ultrasonic welders take the hassle out of the cut and seal process. Conventional pneumatic cut and seal ultrasonic welder processes are difficult to setup and ultrasonic horn and anvil wear is always a concern. Since Dukane’s patented ultrasonic servo technology controls all facets of motion in the process cut and seal application, setup time is extremely reduced. By using our servo teach modes for initial setup a robust process can be established in just minutes. The Dukane ultrasonic servo welders come with ultra-rigid construction to eliminate deflection and our patented melt-match technology and static hold mode deliver excellent cut and seal products with minimal tooling wear.

Servo’s superior accuracy allows absolute distance control to +/- 1µ. The accuracy and velocity control of the servo provides unparalleled results. Melt-Match® technology allows for stronger seals with repeatability that cannot be matched by traditional pneumatic ultrasonic welders. Dukane servo-controlled welders with precision made ultrasonic tooling are deal for woven and non-woven materials.


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