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iQ Auto-Plus Ultrasonic Generator

Quick and Easy integration

Quick and Easy integration in automation systems. Seamlessly fits your control panel either vertically or horizontally and an intelligent cable management setup ensures a clean look and finish

Accuracy, Efficiency and Repeatability

Power Factor Correction (PFC) provides for better amplitude & frequency regulation. Delivers industry’s fastest acquisition rate of 0.5ms for all the following ultrasonic weld parameters – Distance, Power, and Energy.

Consistent Welding Process

Achieve consistent weld process and shorter cycle time with Amplitude Load Regulation. Patented Trigger by Power™ feature ensures consistent welds by providing a sufficient and repeatable amount of pressure/force to the part before the weld cycle starts.


Flow-thru cooling with a thermostatically operated fan ensures your generator operates at the highest efficiency. Adjustable Linear Ramp Up (Soft-start) algorithm brings the acoustic stack to operating amplitude smoothly. Patented Adjustable Linear Ramp Down (Soft-stop) reduces the acoustic stack’s amplitude to zero smoothly.

Industry 4.0 Ready with iQ LinQ

Control the process & parameters through EtherNet/IP or other protocols with iQLinQ™. iQLinQ™ gives you access to set, enable, configure, diagnose, and collect in an intuitive environment developed for Industry 4.0.

iQ Auto-Plus Ultrasonic Generator
iQ Auto-Plus Ultrasonic Generator
iQ Auto-Plus Ultrasonic Generator
iQ Auto-Plus Ultrasonic Generator


Dukane iQ Auto-Plus Ultrasonic Power Supplies were specifically designed for the automotive, aerospace, packaging and textile industries. Typically used with automated systems, the panel mount units are compatible with iQLinQ™ industrial communication protocol and Dukane’s patented MPC (Multi-Point Probe Control). The iQ series generators incorporate our patented digital design. Compact in size, they provide the highest power density in the smallest package. Our industry-leading 0.5-millisecond multi-core processing speed provides extreme accuracy and repeatability. The unique modular design allows for custom configurations and flexibility.


Key Features

  • Offered in a wide range of models with Power Levels of 600 & 1200 watts & frequencies of 20, 30, 35 & 40 kHz
  • 100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades or requirements. Includes digital frequency synthesis
  • Line and Load Regulation compensates for line fluctuations assuring consistent amplitude
  • Patented Trigger by Power feature controls the process by insuring sufficient force is applied to the part prior to the weld cycle initiation
  • Ethernet/IP Port to communicate with industrial protocols
  • Ultrasonic Overload Protection with detailed fault description for ease of troubleshooting
  • Built in USB to allow iQ Auto Plus PC interface tool to perform process setup and I/O configurations
  • Digi-Trac tuning automatically tracks the resonant frequency digitally. Adjusts the output frequency to match the acoustic stack (horn, booster, and transducer). This is done for every weld cycle, and eliminates the need to manually tune the generator
  • Ultrasonic Overload Protection, with detailed fault description for ease of troubleshooting. The overload power limit is based on true RMS power output level
  • Industry 4.0 ready with new family of ultrasonic generators which provides better ultrasound frequency and amplitude control capabilities
  • Optional Weld by Distance Feature to monitor up to eight analog 0-10 VDC encoders when used with patented MPC (requires customer supplied encoders)
  • Weld by Distance/Energy/Peak Power/Time Limits for each parameter are monitored to ensure quality and consistency