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iQ AiM™ Ultrasonic Generator

Multiple Welding Modes

Have more flexibility in your welding process with multiple modes. This includes Weld by Distance, Energy, Peak Power, Time, and Continuous Mode with process limits for all the parameters.

Higher Accuracy & Repeatability

Upgraded hardware and firmware results in an acquisition rate of 0.5ms. This means more accuracy and repeatability in your melding process.

Quick & Easy Integration

You can easily integrate this into electrical panels through a single 26 pin connector with user-programmable I/O’s.

iQLinQ™ Integration

This gives you access to set, enable, configure, diagnose, and collect data in an intuitive environment developed for Industry 4.0. Available for EtherNet/IP, Modbus, Profibus, Profinet, PowerLink, EtherCAT, and CC-Link.

Configure via PC Connection

Connect to a PC using the iQ AiM™ USB port to set up processes, custom I/O configurations, and system diagnostics.


Designed for OEM’s, the iQ AiM™ Ultrasonic Generator gets you ready to meet the challenges of modern manufacturing. Thanks to its improved power efficiency and multiple welding modes, this generator ensures your welds are produced faster without sacrificing quality.

Ramp up your manufacturing and welding processes with the iQ AiM™ Ultrasonic Generator. It will improve your automatic processes even more and reduce total manufacturing costs without sacrificing weld quality.

Buy the iQ AiM™ Ultrasonic Generator now to improve your ultrasonic melding processes! 100% Money-back guarantee.


Key Features

  • Power Factor Correction (PFC) circuitry provides > 92% power efficiency, reducing energy consumption and operating costs
  • Patented Trigger by Power™ultrasonic generator ensures consistent welds by providing repeatable pressure & force to the part before the weld cycle begins
  • Amplitude Load Regulation maintains output amplitude within +/- 1% ensuring consistent process results
  • Models up to 1200 watts have universal Voltage input 120V-240V single phase
  • Sized to fit 12” deep electrical cabinets
  • 19” rack mountable with a 5.25″ (3U) rack-mount chassis
  • Vertical or Horizontal mounting
  • 120V, 240V, and 3 phase 400V/480V AC line options
  • Flow-thru cooling with a thermostatically operated fan ensures your generator operates at the highest efficiency
  • Patented Adjustable Linear Ramp Down reduces the acoustic stack’s amplitude to zero smoothly, minimizing end of cycle stress and reducing overall cycle time
  • Patented Power Regulation Mode automatically limits power by reducing amplitude
  • Real time power frequency and amplitude displayed on LCD, PC, or via Industry 4.0
  • Standard remote amplitude control (0-10 Vdc), analog amplitude output (0-10 Vdc), and analog power output (0-10 Vdc)
  • System Safe Power-up Sequence
  • CE Mark, UL/CSA Certified

Related News

New iQLinQ™, a proprietary communication protocol

Dukane introduces iQLinQ™, a proprietary communication protocol to give end-users an array of options to interface generators with automated systems. It runs on iQ Series Generators and is available in different optional modules to connect PLCs with generators using prevalent Fieldbus and/or Industrial Ethernet communication protocols such as Profibus, Profinet/IO


New iQ Auto-Plus Ultrasonic Generator with Integrated Multi Probe Controller (MPC)

iQ Auto-Plus with a patented Multi Probe Control (MPC) is designed for automated machines that require ultrasonic staking or spot welding. Continue Reading New iQ Auto-Plus Ultrasonic Generator with Integrated Multi Probe Controller (MPC)


What Amplitude is needed to weld my plastic components?

What exactly is “Amplitude” and why is it important? Amplitude is the peak-to-peak movement, or expansion/contraction, of an ultrasonic tool stack.