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Servo Weld ™ Plus Spin Welder

Accurate and Reliable Weld Quality with Melt-Match feature

Melt-Match® mode can be enabled during the weld phase, in which the motion of the vertical axis is coordinated with that of the spin axis to match the melt rate of the material being welded. This produces hermetic seal and accurate part dimensions.

Multiple Welding Modes well suited for different applications

Weld initiation methods include spin torque, vertical position and an external signal. Weld methods include collapse distance, position (absolute distance), energy, and peak spin torque (all weld methods can be used with or without spin orientation). Post-weld methods include dynamic hold, static hold or a combination of both.

Reduce Cost by Eliminating the need for an External PLC

Built-in capability to support the following features eliminates the need for an external PLC or HMI when configured as semi-automated work cells:

  • Fixture clamps
  • Part presence sensors
  • Remote operation with setup switching
  • Light curtains
Servo Weld ™ Plus Spin Welder
Servo Weld ™ Plus Spin Welder

Overview

Servo Weld™ Plus Spin Welder is an all-electric press system utilizing two servo motors to provide precise control and accuracy for welding assemblies with circular weld joints. By utilizing state of the art servo controls, this equipment provides unmatched angular orientation and overall assembly height consistency. Melt-Match® mode can be enabled during the weld phase, in which the motion of the vertical axis is coordinated with that of the spin axis to match the rate of melt of the material being welded.

Key Features

  • An integral 175mm, high-resolution color touch screen user interface with an intuitive menu structure
  • Onboard storage of up to 64 setup recipes, weld cycle data and graphs
  • Programmable upper and lower limits for advanced process control
  • Menus available in multiple languages
  • Import and export of setups and data via USB port
  • Cycle data output to external devices using OPC UA, Modbus TCP, or FTP standard (RS-232 optional)
  • Extra-rigid, steel rectangular tube column with negligible deflection
  • Programmable Top of Stroke position to reduce vertical stroke and cycle time
  • Automation connectors for interfacing with custom machinery
  • Optical cycle activation switches
  • Ergonomic base with steel ground plate

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