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Disposable Gown Construction with
Ultrasonic bonding

why Ultrasonic?

  • Get clean process and seam without any consumables or additives in the seam
  • Reduce maintenance downtime by eliminating glue applicator and spray nozzles from the process
  • Eliminate raw material wastage at the start and stop of the cycle caused by idle heat bars in heat sealing
  • Achieve molecular bonds at the seam no holes from sewing, or weak strands because of heat sealing
  • Eliminate the cost of adhesive and the glue delivery system and get upto 5X faster cycle rate
  • Assemble variety of non woven materials including SMS, Polypropelene Spun, SSS, SMMS
  • With a wide array of ultrasonic bonding technologies every part of a disposable gown can be attached using ultrasonic joining

related Products

Rotary Ultrasonic Bonding Technology

• Faster cycle rate by eliminating adhesives, provides greater strength, and is safer than other prevailing methods
• Cost savings by providing the option of purchasing less expensive, lighter weight nonwoven materials and elastics

iQ Series Hand Held Ultrasonic Welding

• Ergonomic and light weight hand probes reduces operator fatigue
• Patented Trigger By Power™ in combination with weld by energy mode provides consistency between operators
• Available in 20,30,35, and 40 kHz frequencies

Automation Ready Ultrasonic Generator-iQ AiM

iQ AiM™ AutomationReady

• Quick & Easy Integration into electrical panels with easy access to connectors and cables
• Bonds nonwoven materials at the rate of over 500 meters per minute in a continuous process
• Industry 4.0 ready with patented Trigger by Power™ feature ensures consistent welds
• Capable of plunge and continuous bonding

Automation Ready Ultrasonic Generator for Ultrasonic Welding

iQ Auto-Plus Ultrasonic generator

• Industry 4.0 ready power supply with patented Trigger by Power™ feature to ensure consistent welds
• Wide range of models with Power Levels of 600 & 1200 watts & frequencies of 20, 30, 35 & 40 kHz
• Capable of plunge and continuous bonding

Dukane Corporate Headquarters

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2900 Dukane Drive St. Charles IL 60174

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630-797-4900

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ussales@dukane.com

MASK PRODUCTION WITH ULTRASONIC BONDING TECHNOLOGY

  • Faster cycle time
  • Consistent quality
  • Stronger seals

CONTACT US TO DISCUSS YOUR MASK CONSTRUCTION PROJECT