Weld large and irregularly shaped parts efficiently with our selection of Vibration Welders. Ideal for manufacturers that produce plastic parts for automotive, appliances, home improvement, and other industries.
Linear vibration welding physically moves one of two parts horizontally under pressure, creating heat through surface friction that melts and welds the parts together. Compared to ultrasonic welding, vibration welders operate at much lower frequencies, higher amplitudes and much greater clamping force. Linear vibration welding is designed with electromagnetic heads that eliminate the wear and lubrication associated with bearing surfaces.
VW6000 Series is Industry 4.0 ready providing remote connectivity for faster diagnosis, data acquisition, and service via most prevalent industrial communication protocols.
Provides the largest welding table in the industry with the smallest footprint
Repeatable process and consistent results
Melt-Match® accurately controls the welding process “in motion” with real time velocity control.
Low-Frequency Vibration Welder – LFVW 6970 is designed to weld large parts with servo precision. Equipped with Dukane’s proprietary and easy to use HMI software to deliver the most efficient process control by providing real-time graphing of amplitude, force, and collapse distance, with additional data to control, monitor, diagnose, and evaluate the welding process.
Reduce install time and cost with one piece construction
Eliminate table chattering, improved table alignment, and eradicate unwanted machine resonance with fully supported rails
Faster cycle times driven by high speed smooth servo motion
Get consistent part geometry with sturdy mechanical features of VW 5000 Series Vibration welders. They are constructed with heaviest-in-class, one-piece flame cut bridge which stops unwanted vibration at its source. Four continuously supported linear rails and eight reciprocating bearings provide with the best table slide system in the industry.
Get efficient process control with advanced HMI Software
Reduce your Downtime and maintenance cost
Customized fixture designs to meet unique requirements for your industry
Dukane is a global provider of plastic welding equipment designed to provide professionals in the automotive industry robust, effective and controllable welding equipment and solutions.
Electronic
At dukane we offer a variety of equipment for all of your assembly needs; ultrasonic and two-phase thermoforming to stake circuit boards to their plastic retainers, high-speed infrared welding solutions and iq servo ultrasonic welders with Melt-Match® technology to produce parts with consistent geometry.
Medical
Validating your process, qualifying every part and obtaining FDA approval is easier when you partner with Dukane. Our controllable, repeatable and reliable welding equipment will help you achieve all your goals while staying cost-effective by reducing scrap.
Non-Woven
Dukane’s line of ultrasonic products offer clean, consistent and fast processing for joining and cutting nonwoven materials. From quilting mattress pads and sewing disposable health care apparels to slitting and bonding hygiene products we have designed and delivered a solution for all major film and fabric applications.
Packaging
Ultrasonic package sealing occurs when high frequency (ultrasonic) mechanical energy is transferred into two or more layers of thermoplastic materials. A strong, reliable molecular bond is formed between the layers. Nearly all packaging materials and laminates, with a thermoplastic sealing layer or coating, are suitable for the ultrasonic sealing (welding) process.
Ultrasonic Cutting
Dukane ultrasonic systems are widely used for cutting thermoplastics, textiles, films, rubber, wovens and non-wovens, and many aerospace materials. These versatile cutting systems can be operated as hand-held units or incorporated into automated solutions.
