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VW 5000 Series Vibration Welders

VW 5000 Series Vibration Welders Ultrasonic Welders set the industry benchmark when it comes to
quality, standard and precision in plastic welding. 5000 series vibration welders inherit the robust mechanical features of Dukane’s previous models and incorporate an advanced control system providing users better process control, more data storage, user friendly programming features, and patented ‘Q’ factor for machine diagnostics.

VW 5300

VW 5300 packs all the features used in Dukane’s larger vibration welders into a smaller footprint when factory floor space is limited and the finished part size is 400mm x 500mm or less. This machine was made with manufacturing lean principles in mind. We kept the front width of machine small to reduce workstation to workstation distance.

  • Smaller Footprint for Small Parts
  • Reduce downtime and maintenance cost
  • Ease of Use
 

VW 5500

Dukane’s compact size machine packs all the features included in large vibration welders into a smaller footprint when factory floor space is tight and the upper part size is 760 mm x 450 mm or less. Heaviest-in-class, one-piece flame cut bridge stops unwanted vibration at its source. Robust frame with numerous cross members to support dovetail slide system for table. Tubular steel table with 1” (25mm) thick Blanchard ground surface provides stable platform for lower tooling. Head to table repeatability (cycle to cycle) is under 0.001 mm.

  • Consistent Part Geometry with sturdy mechanical features
  • Reduce your Downtime and Maintenance Cost
  • Efficient Process Control with Advanced HMI Software

VW 5700

Dukane’s standard size machine packs all the features you want and need for an upper part size of 1100 mm x 450 mm or less. Like all Dukane vibration welders, the VW5700 features a fully welded rectangular steel tubing frame and lift table. The vibration bridge is flame cut from a slab of 170mm thick steel, then precision machined to within 0.1mm. High strength tempered steel springs support the cast stainless steel lamination carriers. These carriers are investment cast for increased fatigue life.

  • Sturdy mechanical features for high quality weld
  • Backward and forward engineered compatibility 
  • Get efficient process control with advanced HMI software

VW 5700 LPT

Dukane’s WIDE part size machine was developed to weld wider and shorter parts such as intake manifolds and other parts sized up to 950 mm x 510 mm. Heaviest-in-class, one-piece flame cut bridge stops unwanted vibration at its source. Robust frame with numerous cross members to support dovetail slide system for table. Tubular steel table with 1” (25mm) thick Blanchard ground surface provides stable platform for lower tooling. 

  • Flexibility and adaptability to incorporate industry standard mounting 
  • Robust construction to reduce noise and operator fatigue
  • Efficient process control with advanced HMI software

VW 5900

Well suited to assemble large parts (1550 mm x 550 mm) with sturdy mechanical features. Heaviest-in-class, one-piece flame cut bridge stops unwanted vibration at its source. Robust frame with numerous cross members to support dovetail slide system for table. Tubular steel table with 1” (25mm) thick Blanchard ground surface provides stable platform for lower tooling. 

  • Robust design for assembling Large Parts
  • Get efficient process control with advanced HMI software
  • Backward and forward engineered compatibility 

VW 5960 LPT

VW5960LPT WIDE part size machine was developed for wider, shorter part types such as intake manifolds and other upper parts sized up to 950 mm x 510 mm. This machine is unique in that it uses dual, outboard hydraulic cylinders. The ability to lower the part loading height and weld extra tall parts makes this machine special.

  •  Robust design to assemble wider and shorter parts
  • User-accessible, programmable advanced hardware settings
  •  High quality linear optical encoder

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Dukane Corporate Headquarters

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2900 Dukane Drive St. Charles IL 60174

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630-797-4900

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ussales@dukane.com