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Ultrasonic Welding Products

Save time and reduce production costs without sacrificing the quality of your welds and cuts with our unique range of Ultrasonic Welding & Cutting Products.

  • Save Time – The highly automated process of ultrasonic welding & cutting saves production time and manpower.
  • Reduce Production Costs – Since our ultrasonic welding & cutting products require no adhesives and fasteners, you’ll reduce your production costs.
  • Produce Clean Seals & High-Quality Bonds – Create smooth and clean finishes during production. Ideal for food packaging and medical products.

What is Ultrasonic Welding?

Ultrasonic plastic welding is the joining or reforming of thermoplastics through the use of heat generated from high-frequency mechanical motion. It is accomplished by converting high-frequency electrical energy into high-frequency mechanical motion. That mechanical motion, along with applied force, creates frictional heat at the plastic components’ mating surfaces (joint area), as a result the plastic material melts and forms a molecular bond between the parts.

Dukane Ultrasonic Product Line


Servo driven Ultrasonic Welding systems with patented Melt-Match® provides an infinite number of features to accurately control all phases of the ultrasonic welding process. Patented Melt-Match® technology paired with the upgraded servo actuator and servo controller delivers the fastest approach while ensuring that the contact force does not exceed the programmed value. 

  • 100% electric control and no pneumatics to adjust
  • Uniform Melt & Hermetic Seal with Melt-Detect™
  • Tighter Standard Deviation

Automation Ready Ultrasonic Welding

Ramp up your manufacturing and welding processes with the Automation Ready Ultrasonic Generators.  They will improve your automatic processes , reduce total manufacturing costs, and increase throughput without sacrificing weld quality.

  • Industry 4.0 ready power supply with patented Trigger by Power™ feature to ensure consistent welds
  • Wide range of models with Power Levels of 600 & 1200 watts & frequencies of 20, 30, 35 & 40 kHz
  • Quick & Easy Integration into electrical panels with easy access to connectors and cables

Ultrasonic Hand Probe Systems

iQ HP-E hand probe systems are perfect for manual spot welding, staking, cutting and inserting applications. The HP and PG series hand probes feature an ergonomic soft grip design with attachments for use on counterbalance devices. A robust resonant mount is designed for trouble-free operation. 

  • Ergonomic and light weight hand probes to reduce operator fatigue
  • 100% digital controls of all power supply functions and parameters.
  • Consistent Weld Quality with
    Patented Trigger By Power™ 

Custom Ultrasonic Welders

The ultrasonic welders can be integrated into custom designed assembly systems to meet the specific needs of customers and their applications. Additional features like optical part sensors, indexing tables and sound enclosures are available to fit manufacturing needs. The design of Dukane’s products encourages innovation so that any configuration is possible, from standalone, single-station systems to fully integrated automation.

  • Robust construction and Mobile 
  • Operator Friendly Ergonomic Features
  • Custom Tooling with Turnkey Solution

Ultrasonic Film & Fabric Processing

 We offer a complete line of ultrasonic equipment for bonding and cutting fabrics and films.  You will get the you the flexibility to accommodate your specific needs in terms of feed rates, material thickness and widths, or handling requirements.

  • Eliminates fraying and unraveling to provide clean edges
  • Products are available with multiple frequencies and power levels to provide the best result for your unique application
  • Automation ready solutions will give higher throughput and will reduce cost


Ultrasonic tooling is a vital part of the ultrasonic welding process. Our highly skilled engineers design and manufacture durable, dependable horns and fixtures that can be used with Dukane ultrasonic welders, as well as competitive equipment.

  • Finite Element Analysis is used to simulate a horn’s performance before it is manufactured
  • Ultrasonic Horns made of different materials to provide the best solution for your welding application
  • Various Plating to protect the horns

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Dukane Corporate Headquarters


2900 Dukane Drive, St. Charles, IL 60174