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Ultrasonic
Welders

Dukane's Ultrasonic Welders set the industry benchmark when it comes to
quality, standard and precision in plastic welding. iQ Series line of ultrasonic welders are the most advanced systems in the industry and presented the first and the only Servo driven ultrasonic welder with Melt-Match® technology.

Infinity™ with Melt-Match®

InfinityTM with patented Melt-Match® provides an infinite number of features to accurately control all phases of the ultrasonic welding process. Patented Melt-Match® technology paired with the upgraded servo actuator and servo controller delivers the fastest approach while ensuring that the contact force does not exceed the programmed value. 

  • 100% electric control and no pneumatics to adjust
  • Uniform Melt & Hermetic Seal with Melt-Detect™
  • Tighter Standard Deviation

iQ Servo Ultrasonic Welding

Dukane’s patented iQ Advanced Servo Welders are the next step in the evolution of ultrasonic welding technology. Combining the efficiency and reliability of a 100% digitally controlled Multi-Core iQ Series power supply with the precision of an advanced servo press, the Dukane Advanced iQ Servo Welder delivers unprecedented repeatability, accuracy and reliability to your ultrasonic bonding process.

  • Dynamic Servo Motion Control
  • Patented Melt-Match® Technology
  • Reliable Validation and Calibration

iQ Pneumatic Ultrasonic Welder

The most technologically advanced ultrasonic welding control features available today are found in Dukane’s iQ Series equipment. Our patented, 100% digitally controlled generator, ultra-rigid press, coupled with the iQ Explorer user-interface provide superior accuracy and ease of use. The generators have new multi-core processor technology that allows them to operate at a processing rate of 0.5 milliseconds.

  • Compact, single-rail linear ball slide assembly system
  •  Top-of-stroke limit switch
  • OSHA-required lockout for air supply 

iQ i220 Pneumatic Press System

Dukane iQ Series i220 ultrasonic welding system is an integrated machine designed for applications that require less process documentation, yet are built on the robust precision mechanical platform as our full featured machines. Available in 20 kHz power levels from 1200 – 2400 watts. i220 offers advanced features like Process Limits, 0.5 ms data acquisition sample rate, and Patented Trigger by Power.

  •  Programmable Softstart and Softstop (Patented)
  • User-Accessible, Programmable Advanced Hardware settings
  •  High Quality Linear Optical Encoder

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Dukane Corporate Headquarters

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2900 Dukane Drive St. Charles IL 60174

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630-797-4900

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ussales@dukane.com