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Ultrasonic Rotary Bonding Systems

Key Features

  • DDSM can be operator controlled or integrated into an existing automated line.
  • Edge guiding, rewinding, and feed rolls can be used with the DDSM.
  • Rotary ultrasonic module can be integrated into existing or new automated lines.
  • Rotary ultrasonic module is synchronized with opposing anvil for reduction in drag.

When it comes to ultrasonic rotary bonding and sewing systems Dukane’s fabric and film experts can provide the correct solution for your continuous bonding needs.  Whether you are looking for a bench top sewing operation or an in-line continuous solution our experts have the experience and systems to make your application a success.

Dukane’s DDSM ultrasonic sewing machine is designed to utilize multiple ultrasonic frequencies.  The DDSM contains two independent anvils for slitting and welding.  By having two independent anvils anvil replacement costs are minimized and setup is less cumbersome than the single anvil solutions on the market.

Dukane’s Rotary 30kHz Ultrasonic Sonotrode (Horn) is ideal for sealing thin films and non woven materials. The unit can be easily integrated into automation. The Rotary horn design eliminates drag issues associated with conventional static ultrasonic sonotrodes. Ultrasonic bonding is a greener solution than conventional heat sealing as power consumption is greatly reduced, requires no adhesives and produces no smoke or fumes. Applications for the rotary horn include film sealing for packaging machines, bonding of nonwoven materials and many others.

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Ultrasonic Rotary Drum Bonding - Dukane

Benefits

DDSM’s independent controls for slitting and rotary anvil welding reduce anvil wear and makes initial setup less cumbersome.

Engineered solutions for quick delivery and ease of integration.

Rotary ultrasonic module operates at 30 kHz for quiet operation.

Rotary ultrasonic module produces ultrasonic seals through joints contaminated with foreign materials where common heat sealers do not.

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