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Ultrasonic Cutting Tools

Ultrasonic Cutting Systems

Key Features

  • Ultrasonic cutting horn features replaceable carbide cutting tips for long tool life.
  • Rigid Nodal Mount Horn saves space and minimize deflation for better cut accuracy.
  • Available in 20, 30, 35 & 40 kHz.
  • Compatible with Dukane iQ ultrasonic probe systems.
  • Solid, one-piece construction of horn blade virtually eliminates breakage and energy loss.
  • Minimal blade flexure yields straighter cuts without having to support the blade.
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Dukane Ultrasonic cutting systems are ideal for cutting rubber, composite aerospace materials such carbon fiber, Nomex and various honeycombs.   Dukane’s ultrasonic cutting systems can be operated as hand-held units or incorporated into automated machinery.  Our applications and design engineering team have developed industry leading tooling to meet the rugged demands of cutting applications.  Solid, one-piece construction of horn blade technology virtually eliminates breakage and energy loss.  Our robust designs provide minimal blade flexure which yields straight cuts without having to support the blade. Dukane cutting systems come in 20,30, 35, and 40 kHz frequencies.  Where aggressive cuts are needed our 20 kHz ultrasonic generators and tooling are a great solution.  If a smaller footprint or lighter payload is needed our 30 and 40 kHz cutting systems are a great fit and provide a quiet operating environment.  Our ultrasonic horns designed to work with replaceable carbide cutting blades is a proven solution for aerospace materials that would otherwise not be feasible with standard ultrasonic tooling materials.

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Ultrasonic Cutting on a Multi-Axis CNC Machine


Ultrasonic Cuts are cleaner than conventional cutters with minimal debris

Large inventory of standard carbide cutting blades for all shapes and sizes of applications.

Replaceable blade technology reduces setup time and reduces replacement tooling costs.

Greatly reduces “plowing” effect on materials versus mechanical cutters.


Dukane Corporate Headquarters


2900 Dukane Drive St. Charles IL 60174