Dukane’s iQ Servo Ultrasonic Welder with patented Melt-Match® technology is the next step in the evolution of ultrasonic welding technology. Melt-Match® (Patent #8,720,516) technology precisely matches the velocity of the ultrasonic stack with the melt flow velocity of the plastic material ensuring optimum molecular intermingling. This produces stronger, more reliable weld results when compared to pneumatic systems.
Melt-Detect™ (Patent # 8,052,816 and US 8,720,516)) feature, also referred to as Force Drop ensures complete initiation of melt before prompting the press to initiate downward movement. Melt-Detect™ is especially useful for applications where it is difficult to achieve the required amplitude to melt the parts.
Combining the efficiency and reliability of a 100% digitally controlled Multi-Core iQ Series power supply with the precision of an advanced servo press, the Dukane Advanced iQ Servo Welder delivers unprecedented repeatability, accuracy and reliability to the ultrasonic bonding process.
iQ Series Ultrasonic Generator/Power Supply
Precise ultrasonic welding requires a consistent and robust power supply. The Dukane iQ Power Supply’s 100% digital control with 0.5 ms multi-core processing rate collects twice as many data points during the welding cycle when compared to the current generation of ultrasonic power supplies. The increased processing speed improves repeatability and enhances the reliability of your welding output and programmed quality controls.