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iQ Servo Ultrasonic Welding

Key Features

  • Dynamic Servo Motion Control
  • Patented Melt-Match® Technology
  • Patented Melt-Detect™ Technology
  • Industry leading 0.5 ms acquisition rate
  • Superior Data Acquisition
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Dukane’s patented iQ Advanced Servo Welders are the next step in the evolution of ultrasonic welding technology. Combining the efficiency and reliability of a 100% digitally controlled Multi-Core iQ Series power supply with the precision of an advanced servo press, the Dukane Advanced iQ Servo Welder delivers unprecedented repeatability, accuracy and reliability to your ultrasonic bonding process.

iQ Series Ultrasonic Generator/Power Supply

Precise ultrasonic welding requires a consistent and robust power supply. The Dukane iQ Power Supply’s 100% digital control with 0.5 ms multi-core processing rate collects twice as many data points during the welding cycle when compared to the current generation of ultrasonic power supplies. The increased processing speed improves repeatability and enhances the reliability of your welding output and programmed quality controls.


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Servo Controlled Ultrasonic Welding System with Patented Melt-Match®


Patented Melt-Match® Melt-Match® precisely matches the velocity of the ultrasonic stack with the melt flow velocity of the plastic material ensuring optimum molecular intermingling.

100% Electric/Servo
All-electric true servo technology eliminates the variability associated with pneumatic press components and provides unprecedented control to ultrasonic welding process.

0.5 ms Sample Rate Fast collection of data points during the weld improves repeatability and enhances reliability of the welding output and programmed quality controls.

Precise Calibration Displays all Weld parameters, limits and graphs from the weld cycle. 100% digital all-electric control simplifies the calibration and validation process.


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