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Servo Weld™ Plus Spin Welder

Key Features

  • Melt-Match® mode can be enabled during the weld phase, in which the motion of the vertical axis is coordinated with that of the spin axis to match the rate of melt of the material being welded.
  • Servo spin axis with angular resolution of 0.1 degree and servo vertical actuator (Z axis) with positioning resolution of .0004 in. (0.01mm).
  • Weld initiation methods include spin torque, vertical position and an external signal.
  • Weld methods include collapse distance, position (absolute distance), energy, and peak spin torque (all weld methods can be used with or without spin orientation).
  • Post-weld methods include dynamic hold, static hold or a combination of both.
  • Built-in capability to support the following features eliminates the need for an external PLC or HMI when configured as semi-automated work cells: Fixture clamps, part presence sensors, remote operation with setup switching, light curtains.
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Servo Weld™ Plus Spin Welder is an all-electric press system utilizing two servo motors to provide precise control and accuracy for welding assemblies with circular weld joints. By utilizing state of the art servo controls, this equipment provides unmatched angular orientation and overall assembly height consistency. Melt-Match® mode can be enabled during the weld phase, in which the motion of the vertical axis is coordinated with that of the spin axis to match the rate of melt of the material being welded.

Advanced HMI

This machine features a multilingual, touch-enabled HMI with an intuitive menu structure to control and monitor the welding process. It has onboard storage of up to 64 setup recipes, for weld cycle data and graphs. Programmable upper and lower limits for advanced process control.

 

Benefits

Economical work stations due to ServoWeldTM Plus supplied inputs and outputs.

Dual servo control provides unmatched repeatability for orientation and depth.

Onboard data and setups easily exported with USB port.

Melt-Match® mode providing unparalleled weld strength and process control.

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