Create Config
Edit Name Description Configiration Type Type

Mobile Custom Work Cells

Robust and Mobile

Machine is constructed from tubular steel frame and 1 inch thick steel Blanchard ground top. Fork truck tubes and robust guarded castors in the base makes it easy to move and place

Operator Friendly Ergonomic Features

Part sensors to eliminate manual errors in loading different components of the plastic parts. Servo controlled slide tables for ergonomic part loading. Variety of enclosures with integrated light curtains for added level of safety. Sound enclosures provide noise reduction for operator comfort and safety.

Custom Tooling with Turnkey Solution

Fullwave 15 kHz ultrasonic horns and custom fixtures perform the work on this challenging application. Entire assembly project designed, manufactured, and tested at one location.

Mobile Custom Work Cells
Mobile Custom Work Cells
Mobile Custom Work Cells

Overview

We are known throughout the industry for our willingness and ability to meet our customers’ specialized needs. For customers that require a turnkey solution Dukane has the people, products and demonstrated technical service and support to serve your assembly needs worldwide. Dukane has manufactured hundreds of custom work cells to meet our customers unique requirements. Ergonomically friendly tables, lean work cells, and sound enclosures are just a few of the engineered solutions offered by Dukane. From simple to complex, Dukane can design and build a system for your application. Many of the systems feature optical part sensors for part presence; servo shuttle tables for ergonomic part loading; or light curtains for added safety.

Key Features

  • Mobile work cell utilizes two 15 kHz rigid mount iQ probe systems with 10” of total stroke
  • Each probe system is controlled by iQ Series Ultrasonic Power Supply via the iQ platform
  • Dukane’s Ultrasonic Power Supply has a built in Ethernet port which eases controlling and monitoring each unit from the Allen Bradly 1000 series HMI
  • Ultrasonic Generator provides a closed loop welding process even in a probe platform by utilizing weld by energy
  • Fullwave 15 kHz horns perform the work on this challenging application
  • Ergonomically designed and manufactured fixtures with rigid slide system easily moves to the operator for ease of loading parts and then moves under the welder for reduction of the welder's stroke
  • Tooling can easily and quickly be changed out thanks to the quick tooling change concept designed into the upper and lower tooling plates
  • Machine is constructed from tubular steel frame and 1 inch thick steel Blanchard ground top
  • Fork truck tubes and robust guarded castors in the base makes it easy to move and place
  • Sound enclosure mounted on top of the base has engineered sound cancelling foam in the interior of the robust panels, which provides noise reduction during the ultrasonic welding process
  • Light curtains with single palm button activation enables operator to move to the next operation during the weld cycle and reduces cycle time
  • Front sliding door provides a sealed enclosure and second method of safety during the process

Related News

Boost Performance, Speed, Economy with Servo-Controlled Ultrasonic Welding

Ultrasonic welding is one of the most widely used processes for bonding polymers, valued for its speed, flexibility, and low cost. In recent years, there has been greater demand from OEMs and processors for more controlled and consistent ultrasonic welding, especially for production of medical devices and high-value precision components. New developments in electric servo-driven…

READ MORE

Servo controlled Ultrasonic Welding overcomes design challenge and reduces scrap

Schweitzer Engineering Laboratories (SEL) invents, designs, and builds digital products and systems that protect power grids around the world. Continue Reading Servo controlled Ultrasonic Welding overcomes design challenge and reduces scrap

READ MORE

Advantages of Servo Ultrasonic Welder

Ultrasonic welding is one of the most widely used processes for bonding polymers, valued for its speed, flexibility, and low cost. Recently, there has been a call for more controlled and consistent ultrasonic welding processes, as part designs become more complex and requirements more stringent. There is also a need for strong, dimensionally consistent parts…

READ MORE