iQ AiM™ Ultrasonic Generator

iQ AiM™ designed with Automation in Mind is the ultimate solution in continuous or intermittent ultrasonic bonding, designed and ready for system integration.

Benefits & Key Features

  • Multiple welding modes include weld by Distance (encoder required), Energy, Peak Power, Time, and continuous.
  • Process limits for all parameters.
  • Patented Trigger by Powerensures consistent welds by providing repeatable pressure & force to the part before the weld cycle begins.
  • Amplitude Load Regulation maintains output amplitude within +/- 1% ensuring consistent process results.
  • Digi-Trac Tuning automatically seeks, tracks, and optimizes the acoustic stack resonant frequency.
  • Upgraded 3rd Generation hardware and firmware delivers an industry leading acquisition rate of 0.5ms providing increased process accuracy and repeatability.
  • Power Factor Correction (PFC) provides for better amplitude & frequency regulation.
  • Standard EtherNet/IP or Modbus communications enhance process controls, reduce cabling and implementations cost.
  • Industry 4.0 Ready with iQLinQ™.
  • Easy to integrate in electrical panels. Easy access to connectors and cables.
  • Single 26 pin connector with user programmable I/O’s
  • iQLinQ™ gives access to set, enable, configure, diagnose, and collect in an intuitive environment developed for Industry 4.0. Available for EtherNet/IP, Modbus, Profibus, Profinet, PowerLink, EtherCAT and CC-Link.
  • MPC (Multi Point Controller) can sequence multiple converters reducing implementation cost.
  • Turnkey PLC and HMI (iQLinQ™) code is provided for easy integration.
  • iQ Commander standard with all iQ AiM™ power supplies. Allows for easy PC  connection to the iQ AiM™ USB port for process setup, custom I/O configuration and system diagnostics.
  • Ultrasonic Overload Protection with detailed Alarm description for troubleshooting aids in quick resolution.
  • Easily monitor the welding process and identify issues with real time data for power, frequency and amplitude via Display, PC or Industry 4.0
  • Flow-thru cooling with a thermostatically operated fan ensures your generator operates at the highest efficiency.
  • Patented Adjustable Linear Ramp Down reduces the acoustic stack’s amplitude to zero smoothly, minimizing end of cycle stress and reducing overall cycle time.
  • Power Factor Correction (PFC) circuitry provides > 92% power efficiency, reducing energy consumption and operating costs.
    • Reduces the electrical current and wiring requirements.
  • Higher throughput
    • Amplitude regulation
    • Amplitude optimization ramp up/down
  • Sized to fit 12” deep electrical cabinets
  • 19” rack mountable with a 5.25″ (3U) rack-mount chassis
  • Vertical or Horizontal mounting
  • 120V, 240V, and 3 phase 400V/480V AC line options
  • Models up to 1200 watts have universal  Voltage input 120V-240V single phase.

For more application specific questions contact us.

Industry’s Lowest TOC (Total Ownership Cost)

  • PFC
  • iQLinQ
  • Fast delivery times
  • MPC
  • Backward compatibility with Dukane converters

 

Standard Features

Patented Power Regulation Mode automatically limits power by reducing amplitude.

Process Limits for all parameters (Time, Energy, Power, Distance).

Real time power frequency and amplitude displayed on LCD, PC, or via Industry 4.0

Standard remote amplitude control (0-10 Vdc), analog amplitude output (0-10 Vdc), and analog power output (0-10 Vdc).

System Safe Power-up Sequence.

CE Mark, UL/CSA Certified.

Contact

Designed for OEM’s Whether you are bonding nonwovens/films over 500 meters per minute, cutting food products at over 300 cuts per minute or welding plastic components at over 200 cycles/min the Dukane iQ AiM™ Ultrasonic Generators are ready for modern manufacturing challenges. The iQ AiM™ Ultrasonic Generators are Industry 4.0 ready incorporating Dukane’s patented industry leading design. They also provide industry leading power density, allowing for easy integration into electrical panels.  All iQ AiM™ Ultrasonic Generators provide backward compatibility with Dukane transducers (probes and converters).