Ultrasonic Backsheet Lamination (BSL) with Clean Fold Leg Elastic Attachment-Patented Technology

Overview

Dukane’s Ultrasonic Backsheet Lamination (BSL) Module with CLEAN FOLD Leg Elastic Attachment enables manufacturers to construct a three-layer backsheet composite in a single ultrasonic bonding step. By attaching poly film, nonwoven substrates, and leg elastic strands in a single adhesive-free process, the system simplifies production, reduces consumable usage, and preserves film barrier integrity.

Designed for high-speed hygiene manufacturing, the BSL module improves process efficiency while delivering consistent elastic performance and reliable product integrity across a wide range of material constructions.

 

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Ultrasonic Back Sheet Lamination Module

KEY BENEFITS AND FEATURES

Product Performance

The Ultrasonic Backsheet Lamination (BSL) Module enables manufacturers to construct backsheet composites that deliver stronger barrier protection and more reliable performance during use. By ultrasonically bonding poly film, nonwoven substrates, and elastic strands without adhesives, the system preserves film integrity while maintaining precise material control. The result is hygiene products with improved leak protection, durable backsheet construction, and consistent barrier performance across high-speed production environments.

Adhesive-Free Elastic Attachment

The BSL module bonds poly film, nonwoven substrates, and elastic strands into a composite structure using high-speed ultrasonic bonding technology, eliminating the need for adhesives.

Film Integrity

Proprietary ultrasonic lamination enables bonding without compromising poly film barrier properties. The precisely controlled ultrasonic process prevents pinholing and maintains reliable leak protection in the finished backsheet.

CLEAN FOLD Configuration

CLEAN FOLD technology secures tensioned elastic within a folded backsheet structure designed to enhance containment while improving product fit.

Flexible Integration

The module is engineered for integration into new or existing hygiene converting lines. It supports a wide range of material constructions and elastic configurations, accommodating evolving product designs while enabling rapid integration with minimal retooling.

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