KEY BENEFITS AND FEATURES
Product Performance
The Full Panel Elastic Strand Attachment allows manufacturers to engineer hygiene products that fit more naturally and move easily with the wearer. By bonding elastic strands without adhesives, the system delivers more consistent elastic activation and improved control over material behavior. The result is hygiene products with better fit, more uniform stretch performance, and enhanced wearer comfort.
Adhesive-Free Elastic Bonding
Dukane’s ultrasonic modules enable full panel elastic strand attachment using high-speed ultrasonic bonding technology, eliminating adhesives from the bonding process. By replacing traditional adhesive processes, manufacturers can reduce consumable usage while improving product performance, fit, and feel.
Flexible Construction Options
Our patented design supports straight, curved, or straight-over-curved elastic strand construction. It can also operate in either continuous or intermittent elastic activation, allowing manufacturers to accommodate a wide range of product designs and configurations.
Modular Ultrasonic Platform
Dukane’s modular ultrasonic platform is available in 20 kHz and 30 kHz configurations and supports iQ RAM rigid or RS Series rotary horns/sonotrodes ranging from 50 mm to 200 mm. This flexibility enables manufacturers to configure systems that match specific product designs, line layouts, and performance requirements.
Extended Operational Life
Dukane’s wear distribution feature extends horn operating life by utilizing the full available bonding surface of the horn. By distributing bonding contact across the entire usable horn surface, the system reduces localized wear, enabling longer production runs and reduced maintenance downtime.
Energy-Efficient Cooling
Multiple cooling methods are available to maintain optimal horn temperature during operation. The module supports forced air or compressed air cooling, providing flexibility while maintaining consistent bonding performance and energy-efficient operation.
Scalable Anvil Options
The module offers multiple anvil options, allowing manufacturers to select solutions that match their performance and budget requirements. This scalability supports both cost-sensitive applications and premium high-performance production lines.
High-Performance Ultrasonic Power
The system is powered by Dukane’s iQ AiM™ ultrasonic generators, delivering reliable and precise power output:
- 20 kHz: 4000 W – 5000 W
- 30 kHz: 1800 W – 2400 W
These generators deliver consistent ultrasonic energy for stable bonding performance at high production speeds.
Snap-Back Roller for Easy Refeed
A patented snap-back roller feature allows operators to quickly refeed elastic strands when breaks occur. This feature simplifies maintenance and minimizes production downtime by enabling rapid elastic refeeding.