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Melt-Match® precisely matches the velocity of the ultrasonic stack with the melt flow velocity of the plastic material ensuring optimum molecular intermingling.
All-electric true servo technology eliminates the variability associated with pneumatic press components and provides unprecedented control to ultrasonic welding process.
Fast collection of data points during the weld improves repeatability and enhances reliability of the welding output and programmed quality controls.
Displays all Weld parameters, limits and graphs from the weld cycle. 100% digital all-electric control simplifies the calibration and validation process.
Top-of-stroke limit switch for automation application
Patented Melt-Match® Technology
Linear distance encoder with 1 μm resolution
Patented Melt-Detect™ Technology
Programmable trigger force .1 lb resolution (1 lb 20 kHz version) Ideal for precise delicate assemblies
Industry leading 0.5 ms acquisition rate
Programmable home position for reduced cycle time and setup optimization
Superior Data Acquisition
FDA Compliance with features like multi-level password protection, process change audit history and documentation (21 CFR part 11)
Simple calibration procedure – no pneumatic components to adjust
No operator accessible adjustment knobs or controls ensures validated process remains unchanged. All mechanical changes require a specific tool.
Only one device required for calibration (Trigger Force Sensor)
Dynamic Servo Motion Control
All other parameters validated (no adjustment – functional tests only – distance, time & velocity)
Linear servo actuator with integral roller screw mechanism
5” (127mm) stroke 20 kHz, 3.5” (89mm) 30/40/50 kHz with a teachable software travel limit