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iQ Servo welders are the first and only servo driven ultrasonic welding systems with patented Melt-Match® technology. Melt-Match® precisely matches the velocity of the ultrasonic weld system with the melt flow of plastic material to deliver unprecedented repeatability, reliability and accuracy.  

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Dukane’s 5000 series vibration welders inherit the robust mechanical features of Dukane’s previous models and incorporate an advanced control system providing users better process control, more data storage, user friendly programming features, and patented ‘Q’ factor for machine diagnostics.

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Dukane’s Laser Welding systems are designed to weld clear-to-clear plastic components without the need of any laser absorbing additives. These workcells incorporate a recently developed 2 micron laser with greatly increased absorption by clear polymers and enables highly controlled melting through the thickness of optically clear parts.

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Dukane’s Infrared welding systems provide a particulate free and noncontact welding process.  Utilizing custom manufactured emitters Dukane infrared welders offer a robust welding solution for complex shapes and contours.  Infrared systems are available in one up machines or our patent pending rotary infrared systems.

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ServoWeldTM Plus Spin Welder is an all-electric press system utilizing two servo motors to provide precise control and accuracy for welding assemblies with circular weld joints. By utilizing state of the art servo controls, this equipment provides unmatched angular orientation and overall assembly height consistency.

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Dukane’s Hot Plate Welders can accommodate a wide range of part sizes and configurations. These machines offer high–reliability hermetic seals and strong mechanical bonds on complex part geometries.

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Markets We Serve

Automotive

Innovative welding processes to join interior, exterior and under the hood plastic applications.

Medical

Patented Melt-Match®, a servo ultrasonic technology, and clear to clear plastic Laser Welding, offer an easier path to process validation and process repeatability.

Electronics

From assembling the tiniest parts for wearable devices to large appliances, Dukane’s vertical integration and global network of facilities meet the fast paced demands of manufacturers worldwide.

Nonwoven

Ultrasonics provides the cleanest, fastest, and most efficient method for assembling non-woven materials.

Food

Ultrasonic food cutting involves a vibrating knife producing a nearly frictionless surface to which food products do not stick nor deform, which provides precise and uniform portions.

Packaging

Whether it’s pour spouts, tubes, pouches, handles, clamshells, corrugated containers or blister packs, we’ll make sure your package is as good as the product inside.

Automation

From Robot integration to standalone work cells,Dukane offers the largest range of products and frequencies to make your project a success.

Ultrasonic Cutting

Most advanced ultrasonic cutting systems designed for cutting thermoplastic films, rubber, and woven and non-woven fabrics.

News

Aug 1, 2019

Dukane Acquires Aurizon, LLC.

Dukane acquired all the assets and intellectual property of Aurizon, LLC. in Kimberly, Wisconsin. Aurizon is a global leader in developing high-power rotary ultrasonic systems for converting nonwoven materials, bonding textiles & films, and sealing packages. Continue Reading Dukane Acquires Aurizon, LLC.
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Jun 17, 2019

Dukane Acquires Blackhawk Technology Group

Dukane announced the acquisition of Blackhawk Technology Group, a systems, services, and contract manufacturer for laser plastic welding. The addition of the Oregon based Blackhawk strengthens... Continue Reading Dukane Acquires Blackhawk Technology Group
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May 10, 2018

New iQ AiM Ultrasonic Power Supply Designed with Automation in Mind

Dukane, St. Charles, IL introduces iQ AiM (Automation in Mind) Ultrasonic Power Supply. As the name suggest this was designed for automation houses... Continue Reading New iQ AiM Ultrasonic Power Supply Designed with Automation in Mind
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Upcoming Events

Oct 8, 2019 | 8:30AM

Introduction to Ultrasonic Plastic Welding, Application Setup and Troubleshooting

Seminars
Improve your production by learning more about ultrasonic welding-Oct 8th & 9th, 2019
Oct 16, 2019 | 10:00AM

K-2019

Trade Shows
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