Productos
- Productos Ultrasónicos
  - Máquinas De Soldadura Ultrasónica
    - Infinity™ con Melt-Match®
  - Soldadura Ultrasónica Lista Para La Automatización
  - Máquinas De Soldadura Ultrasónica A La Medida
    - Multi-Probe Work Cells
  - Sistemas De Sonda De Mano Ultrasónica
    - Soldadura ultrasónica de mano de la serie iQ
  - Software/Interfaz De Usuario Exclusiva
    - iQ Explorer II
  - Productos ultrasónicos adicionales
  - Procesamiento Ultrasónico De Telas Y Películas
  - Produce fast and consistently by programming ultrasonic stack velocity, force, and position throughout the entire welding process for stronger welds.Have more flexibility in your welding process with multiple modes. This includes Weld by Distance, Energy, Peak Power, Time, and Continuous Mode with process limits for all the parameters.Quick and Easy integration in automation systems. Seamlessly fits your control panel either vertically or horizontally and an intelligent cable management setup ensures a clean look and finishQuick and economical integration for automation systems. Seamlessly fits your control panel either vertically or horizontally. Integrated MPC(Multi-Point Controller) minimizes cabling to ensure a clean look and finish.Trigger by Power patented feature provides ability to accurately start the weld process once a programmed force is achieved. Coupled with weld by energy, this unit delivers the highest level of process repeatability of any probe system available today.The Multi-Point Control unit is designed for assembly systems where one ultrasonic power supply is sequenced to several ultrasonic probes. Our unique Control and Process Monitoring Profile is available for each individual probe when coupled with a Dukane iQ Series ultrasonic generator.Dukane’s iQLinQ™ is a proprietary communication protocol to give end-users an array of options to interface ultrasonic generators with automated systems.The hand held welder has a soft grip and lightweight operator friendly hand probes. Lightweight unit with integrated handle makes the unit portable for plant mobility. Audible end of cycle notification alerts operator cycle is complete.Rotary horns provide higher, continuous power delivery. More power means faster, more consistent sealing. Focused energy and the “flywheel effect” of the rotary system allow for greatly increased sealing speeds and highly consistent seal integrity.The ultrasonic blade produces a nearly frictionless surface which minimizes sticking of food products and deforming. This process produces clean cuts without smearing when cutting multiple layers.Ultrasonic Cuts are cleaner than conventional cutters with minimal debris Ideal for cutting rubber, composite aerospace materials such carbon fiber, nomex and various honeycombs.Titanium is generally the preferred material for horns because it provides good fatigue strength, excellent acoustic properties and good surface hardness.iQ EZ Stapler is a small compact module designed to weld blister/clamshell packages. The system is activated by a foot-switch to free up the use of the operator’s hands to quickly and easily weld any size of package.i220 Bag Sealer provides a hermetic seal to thermoplastic valves on bags used for packaging powders, food, and hygroscopic products, which prevents product loss, moisture intrusion or pest infiltration.Ultrasonic provides clean and strong bonds by eliminating consumables or additives in the seam. Achieve molecular bonds at the seam no holes from sewing, or weak strands.Produce fast and consistently by programming ultrasonic stack velocity, force, and position throughout the entire welding process for stronger welds.iQ Servo Controlled Ultrasonic welding system provides single step cut and seal process to various film, fabric, and nonwoven materials. Ultrasonic eliminates material fraying and provides clean finish.Hable con un experto, contáctenos hoy. Siempre estamos listos para ayudar.
- Máquinas De Soldadura Por Vibración
  - 6000 Series
    - Serie VW 6000 con Melt-Match®
  - LFVW
    - LFVW 6970 con tecnología Melt-Match®
  - 5000 Series
  - Provides the largest welding table in the industry with the smallest footprint, 25% smaller than current models.Melt-Match® technology matches the speed of the melt of plastic with the speed of the table to eliminate the displacement of liquid and solid plastic in the weld joint which reduces degradation and oxidation of the material.This small machine packs all the features used in Dukane’s larger vibration welders into a smaller footprint when factory floor space is limited and the finished part size is 400mm x 500mm or less.Patented digital frequency drive delivers more power efficiency, reliability and flexibility for unique applications. Service spares, and drive upgrades are provided directly from Dukane eliminating dependency on third party manufacturers.Provides real time graphing of amplitude, pressure, and collapse distance, which gives users additional control to monitor, evaluate and troubleshoot their vibration welding process. Built in logical control eliminates the need of PLC programming expert for changing simple standard machine logic.Dukane’s WIDE part size machine was developed to weld wider and shorter parts such as intake manifolds and other parts sized up to 950 mm x 510 mm. Heaviest-in-class, one-piece flame cut bridge stops unwanted vibration at its source.Well suited to assemble large parts (1550mm x 550mm) with sturdy mechanical features. Heaviest-in-class, one-piece flame cut bridge stops unwanted vibration at its source. Robust frame with numerous cross members to support dovetail slide system for table.Dukane’s WIDE part size machine was developed to weld wider and shorter parts such as intake manifolds and other parts sized up to 950 mm x 510 mm. Heaviest-in-class, one-piece flame cut bridge stops unwanted vibration at its source.Hable con un experto, contáctenos hoy. Siempre estamos listos para ayudar.
- Máquinas De Soldadura Giratorias
  - Máquina de soldadura por rotación Servo Weld ™ Plus Spin Welder
  - Hable con un experto, contáctenos hoy. Siempre estamos listos para ayudar.
- Soldadura Libre De Partículas
  - Sistema de soldadura láser para plástico
  - Soldadura por gas caliente en Dukane México
  - Máquina de soldadura térmica TH3
  - Termoformado de dos fases CONOCE MÁS
  - Hable con un experto, contáctenos hoy. Siempre estamos listos para ayudar.
- Máquinas De Soldadura De Placa Caliente
  - Máquina de soldadura térmica TH3
  - Hable con un experto, contáctenos hoy. Siempre estamos listos para ayudar.
- Soluciones Ultrasónicas Giratorias
  - Soluciones Giratorias Ultrasónicas Para Empaque
  - Sellado Ultrasónico Giratorio Para No Tejidos
  - Soniseal™ WD bonders have full wash-down capability and can remain on the machine during cleaning. No bagging necessary!Hable con un experto, contáctenos hoy. Siempre estamos listos para ayudar.
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iQ LinQ™ for Ultrasonic Welding

Dukane’s iQLinQ™ is a proprietary communication protocol to give end-users an array of options to interface ultrasonic generators with automated systems. It runs on iQ Series Probe Generators and is available in different optional modules to connect PLCs with generators using prevalent Fieldbus or Industrial Ethernet communication protocols such as Profibus, Profinet/IE, Ethernet/IP, Powerlink, CC-Link/IE, EtherCAT.

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DESCRIPCIÓN

iQLinQ™ is a solution to simplify industrial communication protocol between Dukane’s iQ Series Ultrasonic generators and PLCs. End users can reduce engineering cost, integration risk, and the total cost to develop and deliver plastic assembly solutions by switching to iQLinQ™. They can control the welding process, set up multiple weld parameters, obtain real-time data or previous cycle data remotely through their PLCs. Efficient process control results in high yield, high-quality production which significantly reduces cost and downtime.

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Control Parameters available via iQLinQ™
Set weld method to Time, Energy, or Peak Power. Set associated value in seconds, joules, or watts
Set Amplitude, Ramp Up Time, and Ramp Down Time
Enable and set Trigger by Power parameters
Enable and set Hold time
Enable and set Afterburst delay and duration
Enable checking for Suspect Parts. Set maximum and minimum values for Time, Power and/or Energy
Enable checking for Bad Parts. Set maximum and minimum values for Time, Power and/or Energy
Configure advanced hardware settings including Phase, Free Run Frequency, Frequency Lock and Hold, and Frequency limits
Parameters that can be obtained via iQLinQ™
All parameters are configured via iQLinQ™
Real time data which includes welder state (ultrasound active or not), frequency, power, and amplitude
Weld cycle data from previous weld which includes: Cycle Count; Good, Bad, and Suspect Part information
Data on process limit setting exceeded or not reached if bad or suspect part checking is enabled

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iQ LinQ™ for Ultrasonic Welding

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DESCRIPCIÓN

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Related Blogs

12 Advantages of Laser Plastic Welding

A Success Story about Team Work and Tenacity - Vibration Welding Toyota Tonneau Cover

Emerging Technologies: An Introduction to Particulate Free Welding

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