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Medical Device Manufacturer Boosts Efficiency with Servo Ultrasonic Welding

A Medical Device company specialized in developing optimized solutions for organ, tissue and cell preservation and perfusion to support life-saving transplantations, is utilizing a servo ultrasonic welding system to assemble tiny caps on disposable sensors. These polycarbonate disposable sensors monitor pH and gas in the artificial blood during ex vivo assessment and evaluation. Three thin… Continue Reading Medical Device Manufacturer Boosts Efficiency with Servo Ultrasonic Welding

Reconditioning the Ultrasonic “Stack”

The ultrasonic “stack” is made up of three components: the transducer, booster and ultrasonic horn. The quality of the mating surfaces between these three units will have a major impact on the operating efficiency of your ultrasonic welding equipment. If they are not flat, if they become corroded or they make poor contact, they become… Continue Reading Reconditioning the Ultrasonic “Stack”

Dukane Test Part in Eastman Tritan™ Medical Toolkit

Dukane ISTeP (Industrial Standard Test Part), a two-piece cylindrical part designed to test various characteristics of different resins and plastic welding processes, is the new addition to the Eastman Tritan™ Medical Toolkit. Each application in the Medical Toolkit demonstrates key attributes Tritan™ offers in the medical device and packaging markets. Complex medical devices often require… Continue Reading Dukane Test Part in Eastman Tritan™ Medical Toolkit

Laser Plastic Welding gets a Quality Control Upgrade—Infrared Machine Vision

Laser plastic welding is capable of bonding incredibly complex and difficult assemblies that other methods can’t match. But demanding bonding applications require equally demanding quality control methods, which until recently just didn’t exist. Despite the advantages, laser plastic welding is still unknown to many companies. Laser plastic welding is one of the fastest-growing polymer bonding… Continue Reading Laser Plastic Welding gets a Quality Control Upgrade—Infrared Machine Vision

Happy 38th Birthday “Welder”

Yes! You read it right, we recently celebrated the 38th Birthday of our ultrasonic work station built in 1979 to assemble whistles for SERON® Manufacturing.  This was the first-time ultrasonic welding was used for the manufacturing of whistles. Before this, whistles were assembled using adhesives. Mr. Suren V. Seron, current president and owner of Seron… Continue Reading Happy 38th Birthday “Welder”

Dukane presenting at The 46th Annual UIA Symposium

  The Ultrasonic Industry Association (UIA) is a unique association that brings together manufacturers of ultrasonic equipment, users of ultrasonic equipment, academicians and researchers involved in ultrasonics. UIA has perfectly managed to blend academic and industrial world interests to boost a wonderful discipline. UIA Symposia are places where one can meet professionals who practice various… Continue Reading Dukane presenting at The 46th Annual UIA Symposium

Monitor Vibration Welding System with patented ‘Q’ Factor

Dukane’s patented ‘Q’ factor technology for Linear Vibration Welders is an algorithm  to help users monitor and maintain the quality of a welding system over its lifetime. ‘Q’ factor is calculated using the resonant frequency of the welding head  of the vibration welder and the time between which its amplitude reaches its peak and declines to… Continue Reading Monitor Vibration Welding System with patented ‘Q’ Factor

New White Paper at SPE Events

Dukane is participating at two upcoming SPE (Society of Plastics Engineers) events, ANTEC® and SPE Decorating & Assembly Division Topical Conference of 2016. We are presenting a paper on “Generating Stronger and Reliable Ultrasonically Welded parts by Utilizing Advanced Melt Flow Controls of Servo Driven Ultrasonic Welding Equipment.” Chief Engineer for Advanced Technologies, Dr. Alexander… Continue Reading New White Paper at SPE Events

A Success Story about Team Work and Tenacity

Dukane feels honored and proud to be part of the award winning team for Tonneau cover assembly on the 2016 Toyota Tacoma pickup. This winning team in eleven months designed and created a Tonneau cover that is not only flexible and light weight but also provides the required strength and security to the end user. Continue Reading A Success Story about Team Work and Tenacity

Intelligent Assembly Solutions for Medical Devices

Medical devices are complex by nature and designed to assist in healing the human body. Therefore, these devices have the highest quality standards and are subject to stringent regulations.   In addition, staying cost effective and employing sustainable manufacturing practices are emerging needs for Medical Device Manufacturers (MDM).  Dukane, as a provider of assembly solutions… Continue Reading Intelligent Assembly Solutions for Medical Devices

Servo Ultrasonic Welding assembles Diagnostic Test Strips

A leading medical device manufacturer uses Dukane’s iQ Series Servo Ultrasonic Welding System to produce high-quality results in assembling small, delicate Test Strips.  These Test Strips are used to measure a person’s Total Cholesterol, HDL, Glucose and Triglycerides.  Assembling small medical devices, like these Test Strips, requires precise, repeatable and consistent process control.  The Test… Continue Reading Servo Ultrasonic Welding assembles Diagnostic Test Strips

Dukane’s Technical Seminars

Have you heard the story of the man who is working feverishly to cut down a tree? He had been working hard for hours when a passerby suggested that his work might go faster if he would take a short break to sharpen the saw. “I don’t have time to sharpen the saw,” the man… Continue Reading Dukane’s Technical Seminars

Dukane Corporate Headquarters

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2900 Dukane Drive, St. Charles, IL 60174

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630-797-4900

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ussales@dukane.com