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Aurizon® Soniseal™ 40 WD Series

Faster Process Speeds

High-frequency compressions produce seals from the inside out, meaning less time is required for heating, sealing and recovery. Can increase your line speeds up to 750 feet per minute!

Lower Maintenance and Reduced Energy Costs when Compared to Heat Sealing

Heat sealing uses high temperature heat sources that come into contact with the packaging material surface and transfer heat through the materials until they melt and form a seal. The Soniseal™ Series of bonders does not produce heat during operation, replacing heated systems with a highly efficient ultrasonic energy source, creating a safer process and requiring less energy.

Integrates into Existing Machine Configurations

Soniseal™ bonders have a relatively small machine footprint and is easily integrated into existing machine configurations.

Offers Precise Control of Seal During Start-Stop Conditions

Rotary horns provide higher, continuous power delivery. More power means faster, more consistent sealing. Since the ultrasonic components do not need to “warm up”, start up and stop control of the machine is nearly instantaneous.

Limits Product Damage

Soniseal™ bonders eliminate the risk of potential damage to the product because heat is only generated within the packaging material in the seal zone.

Rotary Force Enables Sealing through Product

Rotary force offers excellent seal consistency and control over varying material thicknesses like seams and gussets because of the inertia possessed by the system. Whether you are packaging liquids or solids, Soniseal™ bonders seal right through residual product, leading to fewer product failures and less waste.

Effectively Seals Thick or Layered Materials

C-Frame design structurally supports higher compression for effective sealing of lofty materials.

Overview

The Soniseal™ 40 Series uses patented Aurizon® rotary ultrasonic technology to enable new capabilities in packaging applications. The Series consists of pre-engineered systems that deliver performance and savings by increasing productivity and reducing costs when implemented. Higher, continuous power delivery and more uniform amplitude control make these systems ideal for VFFS and HFFS machines. Aurizon The Soniseal™ 40 Series uses patented Aurizon® rotary ultrasonic technology to enable new capabilities in packaging applications. The Series consists of pre-engineered systems that deliver performance and savings by increasing productivity and reducing costs when implemented. Higher, continuous power delivery and more uniform amplitude control make these systems ideal for VFFS and HFFS machines.

The Soniseal ™ 40 SD is the lighter weight and lower cost of the series. These bonders have a single drive gear with fixed sonotrode and anvil speeds, making it more effective on lightweight materials. In addition, the fixed speed feature is more suitable for high speed linear processes.

The Soniseal™ 40 DD is a dual drive model with differential speed capability between the sonotrode and anvil. The dual drive enables maximum process control and is suitable for applications where rotational control or reversing (camming) is required. Additionally, they can provide ease in heftier applications including zipper attaching and zipper crushing. The Soniseal 40 DD accommodates a range of sonotrode and anvil diameters, including non-circular (lobed and pitched) designs.

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Key Features

  • 40kHz system with single or dual drive design
  • Used with 600W or 1200W power supply
  • Accommodates bond widths up to 25 mm / 1 inch
  • Operates at speeds up to 228 meters per minute / 750 feet per minute
  • Ideal for a variety of packaging applications including fin seals, top seals and back seals
  • Ideal for zipper attachment and crushing
  • PLC offers a high degree of process control and consistency
  • Unique and consistent horn metallurgy eliminates variability in acoustic components
  • Sonotrode designed and precisely manufactured in-house
  • Anvil geometry and pattern development customized to your solution
  • Metal to metal contact possible without converter failure
  • Can enable reduced material consumption with smaller seal zones
  • In-running nip helps clear seal zone of residual product
  • Uniform amplitude control allows for more consistent seals

Related News

Dukane Acquires Aurizon, LLC.

Aurizon is a global leader in developing high-power rotary ultrasonic systems for converting nonwoven materials, bonding textiles & films, and sealing packages. Continue Reading Dukane Acquires Aurizon, LLC

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