Dukane's Newest Accessory
- the
iQ EZ Stapler - Improves
iQ
Probe System Versatility
The new iQ EZ Stapler makes blister/clamshell sealing easier
than ever. The welding process itself is activated with a
foot-switch once the packaging material is properly positioned.
The easy to learn process helps make for faster cycle times.
Dukane's patented iQ 30kHZ 600 watt generator controls the iQ EZ
Stapler. With custom tooling, a wide variety of weld patterns or
spot welds can be created. The stapler can be put on a
workbench, or wall-mounted on its own support structure.
The iQ EZ Stapler can weld films, non-woven materials, coated
and laminated packaging, and foil packages. Thermoplastics such
as PET, PERG, PE, PP, PVC and PVA are all appropriate for use.
Like all of Dukane's Intelligent Assembly Solutions products,
the iQ EZ Stapler can be integrated into an automated system.
The HP and PG series hand probes feature an ergonomically
friendly soft grip design with hangers for use on
counterbalanced devices. Robust resonant mount is designed for
years of trouble-free operation. Fittings for air-cooling come
standard on all units. These probes are perfect for manual spot
welding, staking, cutting and inserting applications.
The iQ series HP generators come standard with both time and
energy control. The display is a high-resolution graphic two color
LCD with large easy-to-read text. One touch hot keys along with an
intuitive menu structure which makes programming and operation
virtually effortless. Built-in circuit protection and fault status
ensure reliability even in the toughest work environments. The
compact size and built-in handle allow for portability.
Dukane IAS Europe Expands in
the Czech Republic...Again
After 5 years of continuous, year-on-year growth Dukane IAS is once again
expanding its European facility in the Czech Republic!
"We didn't just need more space for something, we needed more space for
everything" says Brian Yamato, European Regional Manager for Dukane IAS.
"We have
added more CNC machine
capabilities, more inventory,
more laboratory and testing facilities and most importantly we have
more talented people". "Our growth in Europe has been nothing short of
phenomenal! With all of the world class competitors already based in Europe
we knew that we had to bring innovative solutions and real value to the
market if we wanted to earn new business."
Dukane announces the opening of its New Automotive Technical
Center in Wixom, Michigan. Our new facility has allowed us
to more than double the size of our applications area and expand
our capabilities to our customers with local technical support
for their vibration, ultrasonic, spin welding and heat staking
needs.
Dukane has designed a new ergonomically friendly lean work cell
for the manual assembly of plastic components. The cell can be
designed to accommodate Ultrasonic, Spin, or Heat Staking
applications.
The main features of the cell are size, safety, ergonomics and
robust construction. The Lean cell has a small foot print, while
still providing significant workspace for the application. The
unique compact safety enclosure is only as large as the
equipment inside. This leaves more table workspace to be used
for staging parts while the equipment cycles. Casters with built
in leveling adjustment are provided to allow for quick storage
or placement of the Lean work cell to meet changing production
requirements.
The Dual Servo Spin welder
is designed for welding circular parts that have a tight
tolerance requirement for both the orientation between the parts
being welded and the overall final welded assembly height. The
new design builds on the solid foundation of Dukane's existing
single servo-spin welder, by replacing the pneumatic Z-axis
drive with a second servomotor. The unit's control system
provides the ability to hold orientation tolerances of +/- 0.1
degree of rotation and Z-axis tolerances of 10 microns. In
addition, the control system coordinates the performance of both
servomotors thereby providing the user with a new welding mode
Dukane calls "constant torque". This "constant torque" welding
mode provides the user with the ability to specify a torque
value that most closely matches the melt flow rate of the
material, and the controls system coordinates the Z-axis
velocity and RPM to provide this torque throughout the weld
cycle.
Pre-weld parameters that can be programmed include part pick-up
and trigger by position or torque. Programmable welding methods
include Weld by Time, Number of Turns, Collapse Distance w/
orientation, Absolute Distance w/orientation and Energy. Post
weld control features include Hold by Time, Hold by Collapse
Distance, Hold to a Fixed Position, and Hold in Constant Thrust.
The MPC unit is designed for assembly systems where one
ultrasonic power supply is sequenced to several ultrasonic
probes. Coupled with a Dukane ultrasonic generator* our unique
Control and Process monitoring profile is available for each
individual probe.
Some of the patented features include:
Fully protected from improper programming and power line
irregularities
Binary coded selection inputs prevents selection of 2 probe
relays
Logic interlocks prevent selection changes when ultrasound is on
Ring-down monitor allows relay switching only when voltage is
off
Fault monitor detects a shorted relay coil driver and halts
operation
Hold-up time of internal supplies - designed to ride-out any
line problem.
Dukane Corporation introduces a complete new line of
Ultrasonic Press systems for plastic welding. The "iQ Series"
system utilizes Dukane's new Patent pending iQ ultrasonic power
supply/advanced controller. The iQ Series systems have the
fastest data processing rate in the industry - 0.5ms update
rate, due to Multi-Core processing architecture. This means
these systems will process the weld data - Power, Energy,
Distance, Force, Frequency, Time, twice as fast as older series
equipment and a higher weld consistency and accuracy is
delivered.
The product line includes 40/30 kHz press systems that have a
low-mass precision slide mechanism designed for delicate, tight
tolerance, small applications. 20 kHz presses are also available
with the Dukane Ultra ridged H-frame support for precision high
force applications. The product line is truly modular and
configurable to match users needs. Controls vary from basic Time
only, to advanced (Time, Energy, Distance, Force, Peak Power)
NIST traceable with calibration and validation for Medical
applications.
Dual pressure comes standard on the base unit. Advanced units
have a force transducer and closed-loop electronic pressure
regulator, which when coupled with Dukane's optional, exclusive,
built- in hydraulic speed control, allows for precise melt
velocity control.
Dukane Corporation introduces a complete new line of digitally
controlled power supplies for plastic welding. The iQ series has
the fastest data update speed of any ultrasonic power supply
available today. Innovative technical breakthroughs listed in
provisions of the Patent Pending include process controls like
distance, frequency, amplitude and power, all updated at a .5 ms
rate.
One unique feature is the "plug and play" technology. The
mechanical design incorporates an externally loadable card rack,
which allows for quick field modifications or upgrades to the
system. The software recognizes the cards and adjusts the menu
structure accordingly. "Plug and Play" Users can purchase a
basic unit and as their manufacturing needs change they can
purchase additional advance features and economically upgrade
the unit in the field. The new user intuitive menu structure
minimizes the learning curve.
This series of power supplies has the smallest foot print in the
industry based on true RMS watts per cubic inch. Dukane was the
first to develop and patent Auto-trac frequency circuitry. The
new iQ series offers digitally controlled Auto-trac along with
other frequency control profiles.
