Vibration Welders

• Electromechanical vibration head assembly (200-240 Hz)
• Super rigid structural steel frame
• One piece flame cut bridge (heaviest in class, in the industry)
• Super rigid twin rail block type table bearing
• Solid state 20hp digital variable frequency drive
• Hydraulic lift / clamp force maximum 3000 lbs. (13,200N) 10 gallon or 38 liters.reservoir
• Allen Bradley Compactlogix controller with add-on expansion available
• Allen-Bradley Panelview Plus 700 full color touch sceen HMI
• Adjustable position for HMI
• Intuitive and interactive comprehensive help menu
• Part parameter monitoring with programmable limits
• Multiple language capabilities (ex. English, Spanish, German, French, & Cech)
• Automatic tuning
• Programmable amplitude 0.040” to 0.070” (1.0 to 1.8mm)
• Weld by time or weld by distance mode
• Interior work light
• Optical zero force cycle start activation switches
• Light curtain for single switch activation
• Lean cell machine design

Specifications

• Table and maximum lower tool size 24” x 18” (610 x 455mm)*
• Door opening 26” high x 31” wide (660 x 790mm)
• Upper tool weight 20 – 55 lbs. (9-25 kg)
• Upper tool maximum size 20” x 14” (510mm x 355mm)
• Low 38” (965mm) lift table height
• 20” (500mm) stroke, 25” (630mm) Max. opening, Min. tool height 5.5" (140mm)
• Small 48” x 52” (1.2 x 1.4 m) machine foot print
• 80 dB maximum in operation (continuous measurment)

Options

• Position adjustable cycle activation switches
• Exterior work light
• PLC options for Siemens or Mitsubishi available
• Custom paint specification
• Rear sliding door for pass through operation
• Programmable pneumatic valves for clamps and slides
• Programmable part-in-place sensing
• Custom quoted machines with non-standard: frame sizes, lift tables, stroke lengths, etc., using standard vibration heads available.

*Tooling can hang off back of table by modest amount. Consult Dukane for more information.

Data Sheet:  VWB4300 Vibration Welder (705 kb)

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Features

• Electromechanical vibration head assembly (200-240Hz)
• Super rigid four rail table slide system
• One piece flame cut bridge (heaviest in class, in the industry)
• Solid state 52hp digital vibration drive
• Hydraulic lift/clamp force max. 7,000 lbs. (31,000 N), 20 gallon (75.6 L) reservoir
• Allen-Bradleyฎ Compactloqix controller with add-on expansion available
• Allen-Bradley Panelview Plus 700 full color touch screen HMI
• Intuitive and interactive comprehensive help menu
• Part parameter monitoring with programmable limits
• Choice of multiple languages for menus
• Automatic tuning
• Programmable amplitude 0.040" to 0.070" (1.0 to 1.8mm)
• Weld by time and weld by distance (absolute or meltdown)
• Interior work light
• Optical zero force cycle activation switches
• Light Curtain for single switch activation
• Less than 80 dB in operation (continuous measurement)
• Dual external utility outlets

Specifications

• Table size 72" x 24" (1800mm x 610mm) (also max. tool size*)
• Table opening 58" by 12" (1470 x 305mm) with max., depth 20" (500mm) (except F/B center strip 3" (75mm) wide with depth of 1/2"**(12mm)
• Upper tool weight 110-200 pounds (50-90kg)
• Low 41" (1040mm) lift table height
• 20" (500mm) Stroke, 25" (630mm) Max daylight
• Door opening 26" high x 76" wide (660mm x 1931mm)

Options

• Position adjustable cycle activation switches
• Exterior work light
• Customer-specified PLC and HMI interface (Siemens or Mitsubishi)
• Custom paint per customer specification
• Rear sliding door for pass-through operation
• Programmable pneumatic clamp or eject valves and/or programmable part-in-place sensing
• Custom quoted machines with non-standard: frame sizes, lift tables, stroke lengths, etc., using standard vibration heads available.

* Tool can in some instances overhang the back of the table by a modest amount. Consult Dukane for more information.
** Custom lift table or custom frame can be quoted to allow for an uninterrupted "bucket" of greater depth.

Data Sheet:  VWB4900 Vibration Welder (773 kb)

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