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Table
Size
24" 18"
(610mm x 455mm)
Upper Tool Weight
20-65 lbs
(9-30 kg) |
Table
Size
39" x 18"
(965mm x 455mm)
Upper Tool Weight
50-90 lbs
(23-40 kg)
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Table
Size
52" x 24"
(1320mm x 610mm)
Upper Tool Weight
90-150 lbs
(40-68 kg)
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Table
Size
52" x 24"
(1320mm x 610mm)
Upper Tool Weight
60-180 lbs
(28-82 kg)
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4900 |
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Table
Size
72" x 24"
(1829mm x 610mm)
Upper Tool Weight
110-200 lbs
(50-91 kg)
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Click to view larger images of
photo: 74K
389K
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Mechanical Features of All Dukane Vibration Welders |
- Efficient electromagnetic drive system, with
proven reliability, complete with digital PWM
drives.
- Heaviest-in-class, one-piece flame cut bridge
stops unwanted vibrations at its source.
- Four continuously supported rails with eight
reciprocating bearings for best table slide in the
industry.
- Robust frame with more cross members to support
dovetail side bridge.
- Tubular steel table with 1" (25mm) thick
Blanchard ground surface provides stable platform
for lower tooling.
- Rexroth hydraulic power unit has large 20-gallon
oil reservoir and proportional valve for precise
control of table speeds during machine cycle.
As well as reducing thermal build up.
- Backward and forward engineered compatibility
means up to 80% of components in welders are
interchangeable.
- Machines do not exceed 80dBA continuous.
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Tough, heavy-duty
construction |
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Custom Machine configurations |
- Manufactured to your unique work environment.
- Custom PLCs and user interfaces (Siemens, Modicon,
Mitsubishi)
- Paint to meet your plant specifications.
- Adjustable ergonomic activation switches.
- Automated servo controlled pick and place parts
removal systems.
- Custom enclosures - (rear door or other
configurations)
- Light curtain guards, swing up tables, part catchers,
parts bins.
- exterior work light, power outlets, pneumatic
connections, USB, serial ports and system lubrication.
- Programmable clamps, eject valves, part sensing, bar
code readers and color sensing are available.
- Optional pendant arm for user interface.
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Dukane VWA 4900 in Custom Color
with optional pendant arm |
Vibration Welder with options |
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Adjustable Ergonomic Activation Switches |
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Vibration Tooling |
- High quality tooling built in-house where
stringent quality control is supported by Dukane
technical personnel.
- All tools undergo center of mass and drag
analysis to ensure optimum running efficiency.
- Consistent urethane coating thickness is
achieved by casting to CAD models.
- Design reviews via WebEx are a Dukane hallmark,
ensuring customer requirements are met before
cutting steel.
- Project engineers provide accurate timelines and
progress reports are required.
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Optional Tooling
Accessories
- Micrometer adjustment of X-Y position.
- Tooling ball for X-Y coordinate system
reference point.
- Air bearing system for ease of tool
movement during adjustemtn.
- Roller bearing system for ease of tool
changes.
- Mechanical camlock slides.
- Tool recognition.
- Quick change plate.
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Downloads
Brochure: Vibration
Welding Brochure
Data Sheet:
VWB4300 Vibration
Welder
Data Sheet:
VWB4500 Vibration
Welder
Data Sheet:
VWB4700 Vibration
Welder
Data Sheet:
VWB4900 Vibration
Welder
Joint Design:
Vibration Butt Joint (100 kb)
Joint Design:
Vibration Butt Joint with External Flash Trap (112 kb)
Joint Design:
Vibration Butt Joint with Flash Traps (102 kb)
Joint Design:
Vibration Rib Joint (112 kb)
Manual:
3000 Series Manual (16 MB)
Manual:
4000 Series Manual (38 MB)
Blog Posts
May 2010:
Dynamic Balancing of Linear Vibration Weld Tooling
August 2010:
Vibration Welding and Compatibility of Materials
August 2010:
Process considerations to achieve optimum weld strengths of Wood
Plastics Composites using advanced Vibration Welding technology
(White Paper)