1200W and 2400W
iQ Series Ultrasonic Integrated Press System i220
Dukane iQ Series i220 ultrasonic welding press system is
an integrated machine designed for applications
that require less process documentation, yet are
built on the robust precision mechanical platform
as our full featured machines. Available in 20 kHz
power levels from 1200 – 2400 Watts. Two main
models offer either Time and Energy or Time Energy
and Distance options. The i220 ultrasonic welder offers advanced features
like Process Limits, .5 millisecond sample rate, and
Patented Trigger by Power.
Easy Fault is exclusive to iQ power supplies.
System faults and alarms prompt a fault
code (i.e. U501). Enter the code at
and the easy fault search will provide addition
tips and process improvement information. Thus expediting fault /alarm solutions and reducing
100% Digital Control of all power supply functions
and parameters allows for unique configurations and
future upgrades or requirements. Includes digital
Data Acquisition Rate of .5 ms due to advanced
multi-core architecture. Increased weld accuracy and
Amplitude Adjustment in 1% increments from 20%
to 100% through front panel.
Linear Ramp Soft-start algorithm allows the acoustic
stack to be brought to operating amplitude smoothly,
minimizing start-up surges and abnormal stress to the
stack and power supply.
Digi-Trac tuning automatically tracks the resonant
frequency digitally. No need to manually tune the
generator during every weld cycle. The output frequency
adjusts itself to match the acoustic stack (sonotrode
booster and transducer).
Line and Load Regulation amplitude is maintained
independent of load force and incoming line voltage
variations. Through a closed-loop amplitude control,
the amplitude regulation maintains output amplitude
by correcting for fluctuations in line voltage and output
power loading. Maintained within 1% to provide weld
process consistency and shorter cycle times.
Programmable Softstart and Softstop amplitude can
be used to reduce stress on acoustic stacks, or for high-speed
application to achieve full amplitude in as short
as .010 seconds. Factory configurable settings also
Stack Scan feature scans the stack to determine the
optimum starting frequency and provides a method for
setting the start up frequency (Free Run Frequency).
Frequency Tracking feature improves the consistency
of starting an acoustic stack if the frequency of the
stack changes significantly over a shift or a day.
Selectable Frequency Lock and Hold feature system
ignores Digi-Trac automatic tuning feature and locks to
startup stack frequency – helps in difficult applications
where the stack couples with a product.
User-Accessible, Programmable Advanced Hardware
settings allow changes to Free Run Frequency,
Frequency Tracking, Frequency Lock/Hold and Frequency
Limits, which provides advance settings for
difficult acoustic stacks.
- Afterburst include delay and duration time settings.
Power Display for checking and monitoring acoustic
Distance Module and Linear Encoding
Weld by Distance Mode controls the melt collapse
distance to insure that the same volume of material
melts on each part so that the finished joint strength
Weld by Position controls the finished part height to
yield uniform assemblies.
All Distance Parameters (weld, total weld, and end
weld position distances) are monitored, with upper
and lower limits for bad or suspect parts to verify
quality and consistency.
Trigger by Power (U.S. Patent 7,475,801)
Provides more consistent welds by providing a sufficient
and repeatable amount of pressure/force to be applied
to the part before the weld cycle starts.
High Quality Linear Optical Encoder with a onemicron
resolution for excellent precision and
Power and Energy Module
Weld by Energy Mode delivers a specific amount of
energy to the part to enhance process control.
dd with upper
and lower limits for bad and suspect parts.
i220 Ultrasonic Welder and Press Features
Rugged Construction using the highest quality components
provides superior performance, precision, and
Compact, Single-Rail Linear Ball Slide Assembly
offers accurate positioning, stable movement,
and friction-free travel.
7” (178mm) Stroke with mechanical bottom stop
adjustable in .001” (.025mm) increments.
- Top-of-Stroke Limit Switch for automation application.
All Controls are Accessible From the Front for convenient
set-up and operation.
Easy-to-Use Side Panel Position Indicators with
universal icons instantly show settings of position
and bottom stop.
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Front Panel Lockout allows for remote input to lockout
all front panel operator controls.
Chrome-Plated Column and Titanium Booster are
Internally Mounted Optional Linear Encoder saves
space in multi head and automated installations.
Remote Pneumatics Availability offers increased
flexibility in system integration.
- OSHA-Required Lockout for Air Supply is standard.
Ergonomic Base and Cycle Activation Switches reduce
Status Indicators, In Cycle, and Abort clearly
communicate system conditions.
Twist-Release Emergency Stop Switch meets
international safety standards.
- Resonant Mount Booster.
- Taller Press Columns to increase part load area height.
Custom Air Cylinder 1.50” (38mm), or 2.00” (51mm)
and 3.00” (76mm) diameters.
- Automatic Buffer sheet film feeder.