iQ Explorer's intuitive touch-screen graphical menu structure
incorporates a one-page setup screen that makes welder operation
easy to learn and program. Ethernet connectivity, wireless
networking, and multiple USB ports are all options for weld and
graph data storage. Over 25 programmable upper and lower process
limits along with reference, weld graph logic is available for weld
diagnostics and process consistency.
Click the tabs below to see each screen of the iQ
User Interface
Hardware
iQ
Explorer operates on Windows operating system
independently of the ultrasonic system.
Usable on most
computer platforms, desktop, tablet, notebook or industrial
PC, and does not require proprietary hardware from Dukane.
The image on this screen is user configurable and tied to the part setup file. You can upload an image of the part. This gives immediate recognition that the correct setup is being used to control the welding process for that part.
User Interface Features
Windows Operating System uses familiar file
folder menu structure, requires no special training to
program and operate.
Touch screen input for ease of programming.
All welder setup parameters are programmed from one menu
page.
Ethernet connectivity for connection to local
area network or stand-alone applications.
Supervisory password control features for
lock-out of system controls.
Remote connectivity to Dukane’s 24 hour
hotline for system diagnostics and troubleshooting
ensures minimized down time.
Process Control
To optimize the welding process and produce the
strongest and most consistent weld results it is
critical to look at all phases of the welding process
for each application.
Pre-trigger by Distance, or Trigger by
Force, Velocity, Power, or Automation input
options are available.
Post-weld Control
Secondary Hold Pressure is available
for increased clamping force to pack out molten
material while increasing bond strength.
Hold by Time, Distance or Auto
(Velocity).
Weld Control/Modes
Electronic Pressure Regulator coupled
with pressure transducer provides closed loop
control and monitor of weld pressure. Programmable
by force or pressure.
Pressure Profiling up to 20 segments.
Linear Optical Encoder with a one-micron
resolution over seven inches of usable travel for
excellent precision and repeatability.
Primary and Secondary Control Functions
offer total flexibility in process control, reducing
rejects and increasing part consistency.
Weld by Time.
Weld by Energy delivers a specific amount
of energy to the work.
Weld by Distance controls the collapse
distance to ensure that the same volume of material
melts on each part so the finish joint strength is
consistent.
Weld by Absolute Distance controls the
finish part height to yield uniform assemblies.
Weld by Peak Power terminates the
ultrasound when the available joint material is
completely melted.
Data Sheet:
