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iQ Series
Ultrasonic Assembly Systems
 

Dukane’s patented iQ Advanced Servo Welder is the next step in the evolution of ultrasonic welding technology. Our patented, 100% digitally-controlled generator, ultra-rigid press, coupled with the iQ Explorer user-interface provide superior accuracy and ease of use. iQ Explorer's intuitive touch-screen graphical menu structure incorporates a one-page setup screen that makes welder operation easy to learn and program. The iQ Series generators are all built around our patent pending digital design. Compact in size, they provide the highest power density in the smallest package, while incorporating our exclusive flow through cooling.
Servo
Ultrasonic
Press
 		 Pneumatic
Ultrasonic
Press		 iQ Explorer
User Interface		 Ultrasonic
Generator/Power
Supply
Perfect for staking and spot welding application. iQ Series AL (Automation Light) generators, standard configuration includes time and energy control along with patented Trigger by Power. The iQ Auto, 40 khz, 600 watt generator is specifically designed to meet the machine builder's requirements. This robust power supply will provide power to multiple Dukane designed probes for years of trouble free service. The MPC unit is designed for assembly systems where one ultrasonic power supply is sequenced to several ultrasonic probes.
Ultrasonic
Hand Held 		 Ultrasonic
AL Power
Supply 		 Automation Ready
Power Supply		 Patented MPC
Multi-Point
Control
 

In Dukane's drive for excellence the iQ Series has been introduced. Key design criteria for this latest generation of the ultrasonic product family are:

  • Higher accuracy and repeatability

  • Reliability

  • Flexibility for custom applications and future technology

  • Compact size

These criteria were attained in developing the new iQ Series power supplies. In fact, Dukane has a patent pending for the advanced technology integral to the iQ Series . Consider this list of power supply features:

  • 100% digital control and multi-core processing - keys to higher repeatability and accuracy. The iQ Series power supplies' scan rate of .5 mil sec is the industry's fastest - twice as fast as older technology.

  • Unique packaging, based on the motherboard concept, helps achieve superior reliability. For instance, there has been a 50% reduction in the number of circuit boards and connectors. In addition, there is half as much internal wiring.

  • Our patent for the iQ Series platform deals with digital control and flexible packaging design. Advanced iQ units have an externally accessible card rack designed to accept interface cards used now and in the future. This provides flexibility to suit custom applications and future technology. The UMMA (Ultrasonic Module Menu Adapt) feature modifies the user-interface menu structure as it relates to interface card identity, providing user-friendly operation.

  • iQ Series power supplies have the highest power density per cubic inch in the industry. Surface mount circuit boards and the patent pending packaging design are integral to the compact size of power supplies. Units for the probe versions are designed with automation applications in mind. Power supply compact size lends itself to a variety of cabinet installations that conserve bench space while saving money.  

 
 

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Dukane Corporation l 2900 Dukane Drive l St. Charles, IL  60174 l (630) 797-4900
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