The iQ series generators are all built around our patent pending
digital design. Compact in size, they provide the highest
power density in the smallest package, while incorporating our
exclusive flow through cooling. These generators are designed
to handle the toughest applications and environments, capable of
operating either in continuous duty or high-speed automation.
Our industry leading 0.5 millisecond multi-core processing speed
provides the highest level of accuracy and repeatability. The
unique modular design allows for custom configurations and ultimate
flexibility. This series is compatible with all your current
Dukane hand probes, automation probes and converters.
Power and Frequencies from
600w to 4800w/40kHz-15kHz
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Digital Features
100% digital control
of all power supply functions and
parameters allows for unique configurations and future
upgrades or requirements. Includes digital
frequency syntheses
Industry leading data acquisition
rate speed of .5 ms due to advanced multi-core
architecture. Increased weld accuracy and
repeatability.
Three step system safe power up
sequence
1) AC Power inrush
protection, 2) Supervisory System Monitor 3) Plug and
Play configuration ????
Digi-Trac
tuning automatically tracks the resonant
frequency digitally. Adjust the output frequency
to match the acoustic stack (sonotrode, booster, and
transducer) this is done for every weld cycle and
eliminates the need to manually tune the generator.
Ultrasonic overload protection,
with status indicator for ease of troubleshooting.
The overload power limit is based on true RMS power
output level.
Line Voltage Regulation
compensates for line fluctuations
assuring consistent amplitude.
Temperature Drift Compensation
allows for seamless acoustic
stack operation, and automatically compensates for
acoustic stack temperature changes.
Patented Pulse-Width Modulation
design delivers power more efficiently with
substantially less stress on the electrical and acoustic
components for superior performance reliability and
extended life.
Linear Ramp Soft-start
algorithm allows the acoustic stack to be
brought to operating amplitude smoothly, minimizing
start-up surges and abnormal stress to stack and power
supply.
System Supervisory Monitors
checks all internal power supply functions for proper
operation.
Load Regulation
provides constant ultrasound amplitude automatically
regardless of the power draw. The ultrasonic
output amplitude level is held to within 1% to provide
weld process consistency and reduced weld cycle times.
Mechanical Features
Flow Through Cooling tunnel with a matched
high performance heat sink and thermostatically
controlled fan reduces thermal gradients, minimizes dirt
infiltration and increases component life.
Highest power density per unit of volume.
Most power in the smallest package at highest duty
cycle. Low and high profile configurations
available.
21-segment multi-color power bar graph.
Peak power detect feature, LED remains on after weld
cycle. Multifunction overload indicators.
Ideal for quick diagnostics and troubleshooting.
4 line LCD display with intuitive menu
structure for quick easy programming.
RS232 serial configuration port is used for
field software upgrades, troubleshooting and advance
hardware setup with optional PC based iQ configurator.
Unique Patent pending modular hardware design
incorporates motherboard/interconnect of internal
components. Reduces internal cabling while
increasing reliability and performance.
Rear panel expansion slots are available to
allow for custom configurations for OEM and cost
effective custom solutions.
Process statistics window displays part count
and % of good, bad and suspect welds.
System status panel displays any of six
self-diagnostic messages, including Fault, Input test,
Overload, Overtemperature, On-line, or Off-line.
Integrated frequency analyzer accurately
displays operating frequency of the acoustic stack.
This is perfect for acoustic stack diagnostics.
Standard 19" (48cm) Rack mountable for
easy system integration at minimal cost.
Compatibility with all Dukane standard
transducers helps reduce inventory requirements and
provides interchangeability with your existing DPC or
Ultra series components.
Menu Controls
Primary and secondary weld control parameters
Time, Energy, and Peak Power.
Bad and suspect process limits include Time, Time
and Energy and Peak Power, with discrete outputs.
These programmable limits provide the means to adapt to
a wide variety of welding applications.
Amplitude adjustment in 1% increments from 100% to
20% through front panel or remote (4-20) mA.
16 setups with individual user ID. (including
Amplitude %)
Programmable softstart and softstop amplitude can be
used to reduce stress on acoustic stacks, or for
high-speed application to achieve full amplitude in as
short as .010 seconds. Factory configurable
settings also available.
User-accessible programmable advanced hardware
settings allow changes to Phase Shift, Free Run
Frequency, Frequency Lock/Hold and Frequency Limits -
providing advance settings for difficult acoustic
stacks.
Selectable frequency lock and hold feature system
ignores digi-trac automatic tuning feature and locks to
startup stack frequency helps in difficult applications
where the stack couples with a product.
Programmable frequency bandwidth,three selectable
factory settings or user programmable windows for unique
acoustic stacks and applications.
Afterburst control includes delay and duration time
settings.
The user can select one of the following: Multi-Probe Control (MPC),
Automation Thruster Control, or Remote Amplitude. Additional
module for converting isolated I/O from NPN (standard) to PNP is
available.
High or low profile package
19" rack mount brackets or vertical rear panel mount configurations
are available for equipment cabinet installations
I/O configurations compatible with current DPC or Ultra series
installations.
Data Sheet:
